Super Recycler® Lawn Mower

Model No. 20383-Serial No. 400000000 and Up

Introduction

This rotary-blade, walk-behind lawn mower is intended to be used by residential homeowners. It is designed primarily for cutting grass on well-maintained lawns on residential properties. It is not designed for cutting brush or for agricultural uses.

Read this information carefully to learn how to operate and maintain your product properly and to avoid injury and product damage. You are responsible for operating the product properly and safely.

You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product.

Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product. Write the product model and serial numbers in the space provided.

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Figure 1

  1. Model and serial number location

This manual identifies potential hazards and has safety messages identified by the safety-alert symbol (Figure 2), which signals a hazard that may cause serious injury or death if you do not follow the recommended precautions.

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Figure 2

Safety-alert symbol

This manual uses 2 words to highlight information. Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention.

Warning

CALIFORNIA

Proposition 65 Warning

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

It is a violation of California Public Resource Code Section 4442 or 4443 to use or operate the engine on any forest-covered, brush-covered, or grass-covered land unless the engine is equipped with a spark arrester, as defined in Section 4442, maintained in effective working order or the engine is constructed, equipped, and maintained for the prevention of fire.

This spark ignition system complies with Canadian ICES-002.

Net Torque: The gross or net torque of this engine was laboratory rated by the engine manufacturer in accordance with the Society of Automotive Engineers (SAE) J1940. As configured to meet safety, emission, and operating requirements, the actual engine torque on this class of mower will be significantly lower. Go to www.Toro.com to view specifications on your mower model.

Important: If you are using this machine above 1500 m (5,000 ft) for a continuous period, ensure that the High Altitude Kit has been installed so that the engine meets CARB/EPA emission regulations. The High Altitude Kit increases engine performance while preventing spark-plug fouling, hard starting, and increased emissions. Once you have installed the kit, attach the high-altitude label next to the serial decal on the machine. Contact any Authorized Toro Service Dealer to obtain the proper High Altitude Kit and high-altitude label for your machine. To locate a dealer convenient to you, access our website at www.Toro.com or contact our Toro Customer Care Department at the number(s) listed in your Emission Control Warranty Statement.Remove the kit from the engine and restore the engine to its original factory configuration when running the engine under 1500 m (5,000 ft). Do not operate an engine that has been converted for high-altitude use at lower altitudes; otherwise, you could overheat and damage the engine.If you are unsure whether or not your machine has been converted for high-altitude use, look for the following label:

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Figure 3

Safety

This machine has been designed in accordance with ANSI B71.1-2012.

General Safety

This product is capable of amputating hands and feet and of throwing objects. Always follow all safety instructions to avoid serious personal injury.

Using this product for purposes other than its intended use could prove dangerous to you and bystanders.

  • Read and understand the contents of this Operator’s Manual before starting the engine.

  • Do not put your hands or feet near moving components of the machine.

  • Do not operate the machine without all guards and other safety protective devices in place and working on the machine.

  • Keep clear of any discharge opening. Keep bystanders a safe distance away from the machine.

  • Keep children out of the operating area. Never allow children to operate the machine.

  • Stop the machine and shut off the engine before servicing, fueling, or unclogging the machine.

Improperly using or maintaining this machine can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety-alert symbol, which means Caution, Warning, or Danger—personal safety instruction. Failure to comply with these instructions may result in personal injury or death.

You can find additional items of safety information in their respective sections throughout this manual.

Safety and Instructional Decals

Graphic

Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing.
decaloemmarkt

Manufacturer's Mark

  1. This mark indicates that the blade is identified as a part from the original machine manufacturer.
decal94-8072

94-8072

decal112-8867

112-8867

  1. Lock
  2. Unlock
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115-2884

Handle Position Adjustment

decal115-8411

115-8411

  1. Unlocked
  2. Locked
decal117-2718

117–2718

decal125-5092

125–5092

  1. Step on the deck to start the engine.
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132-4470

Traction Adjustment

  1. Attention; read the Operator's Manual—1) Loosen the knob by turning it counterclockwise; 2) Pull the cable(s) away from the engine to decrease the traction, or push the cable(s) toward the engine to increase the traction; 3) Tighten the knob by turning it clockwise.
  2. Scan the QR code for more information on traction adjustment.
decal131-4514b

131-4514

  1. Warning—read the Operator's Manual.
  2. Cutting/dismemberment hazard of hand or foot, mower blade—stay away from moving parts; keep all guards and shields in place.
  3. Cutting/dismemberment hazard of hand or foot, mower blade—disconnect the spark-plug wire and read the instructions before servicing or performing maintenance.
  4. Thrown object hazard—keep bystanders a safe distance away from the machine; shut off the engine before leaving the operating position; pick up any debris before mowing.
  5. Cutting/dismemberment hazard of hand or foot, mower blade—do not operate up and down slopes; operate side to side on slopes; look behind you when backing up.

Setup

Important: Remove and discard the protective plastic sheet that covers the engine and any other plastic or wrapping on the machine.

Installing the Blade-Control Bar

Install the blade-control bar into the upper handle (Figure 4).

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Figure 4

Assembling and Unfolding the Handle

Warning

Assembling and unfolding the handle improperly can damage the cables, causing an unsafe operating condition.

  • Do not damage the cables when assembling and unfolding the handle.

  • Ensure that the cables are routed to the outside of the handle.

  • If a cable is damaged, contact an Authorized Service Dealer.

  1. Raise the rear of the machine housing to its highest cutting-height setting by moving the 2 rear cutting-height levers all the way forward; refer to Adjusting the Cutting Height.

  2. Attach the handle ends to the machine housing with 2 washers and 2 handle bolts (Figure 5), but do not tighten the handle bolts.

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    Figure 5

    1. Washer
    2. Handle bolt
    3. Handle end

    Important: Route the cables to the outside of the handle (Figure 5).

  3. Rotate the handle rearward (Figure 6).

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    Figure 6

  4. Lock the handle at your desired height; refer to Adjusting the Handle Height.

  5. Torque the handle bolts to 14 to 17 N∙m (120 to 160 in-lb).

  6. Adjust the cutting height; refer to Adjusting the Cutting Height.

Installing the Recoil-starter Rope in the Rope Guide

Important: To start the engine safely and easily whenever you use the machine, install the recoil-starter rope in the rope guide.

Pull the recoil-starter rope through the rope guide on the handle (Figure 7).

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Figure 7

  1. Recoil-starter rope
  2. Rope guide

Filling the Engine with Oil

Important: Your machine does not come with oil in the engine. Before starting the engine, fill the engine with oil.

Engine oil capacity: 0.5 L (18 fl oz)

Oil viscosity: SAE 30 or SAE 10W-30 detergent oil

API service classification: SJ or higher

  1. Move the machine to a level surface.

  2. Wait for 3 to 5 minutes for the oil to settle.

  3. Remove the dipstick (Figure 8) and pour about 3/4 of the crankcase capacity of the specified oil into the oil-fill tube.

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    Figure 8

    1. Full
    2. High
    3. Low

  4. Wipe off the dipstick end with a clean cloth.

  5. Insert the dipstick into the oil-fill tube, but do not screw it in, then remove the dipstick.

  6. Read the oil level on the dipstick (Figure 8).

    • If the oil is below the Add mark on the dipstick, slowly pour a small amount of oil into the oil-fill tube, wait 3 minutes, and then repeat steps 3 through 5 until the oil level is at the Full mark on the dipstick

    • If the oil is above the Full mark on the dipstick, drain the excess oil until the oil level is at the Full mark on the dipstick. To drain the excess oil, refer to Changing the Engine Oil.

      Important: If the oil level in the crankcase is too low or too high and you run the engine, you may damage the engine.

  7. Install the dipstick into the oil-fill tube securely.

    Important: Check the engine-oil level before each use and add oil as needed; refer to Checking the Engine-Oil Level.

Assembling the Grass Bag

  1. Slip the grass bag over the frame as shown in Figure 9.

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    Figure 9

    1. Handle
    2. Frame
    3. Grass bag

    Note: Do not slip the bag over the handle (Figure 9).

  2. Hook the bottom channel of the bag onto the bottom of the frame (Figure 10).

    g027258

    Figure 10

  3. Hook the top and side channels of the bag onto the top and sides of the frame, respectively (Figure 10).

Product Overview

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Figure 11

  1. Handle
  2. Blade-control bar
  3. Engine-stop switch
  4. Fuel-tank cap
  5. Air filter
  6. Cutting-height lever (4)
  7. Spark plug
  8. Discharge door
  9. Oil fill/Dipstick
  10. Handle lever
  11. Recoil-start handle
  12. Control-bar lock
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Figure 12

  1. Grass bag
  2. Side-discharge chute
  3. Rear-discharge plug (installed)

Operation

Before Operation

Before Operation Safety

General Safety

  • Become familiar with the safe operation of the equipment, operator controls, and safety signs.

  • Check that all guards and safety devices, such as doors and/or grass catchers, are in place and working properly.

  • Always inspect the machine to ensure that the blades, blade bolts, and cutting assembly are not worn or damaged.

  • Inspect the area where you will use the machine and remove all objects that the machine could throw.

  • Adjusting the cutting height may bring you into contact with the moving blade, causing serious injury.

    • Shut off the engine and wait for all moving parts to stop.

    • Do not put your fingers under the housing when adjusting the cutting height.

Fuel Safety

Danger

Fuel is extremely flammable and highly explosive. A fire or explosion from fuel can burn you and others and can damage property.

  • To prevent a static charge from igniting the fuel, place the container and/or machine directly on the ground before filling, not in a vehicle or on an object.

  • Fill the fuel tank outdoors, in an open area, when the engine is cold. Wipe up any fuel that spills.

  • Do not handle fuel when smoking or around an open flame or sparks.

  • Store fuel in an approved container and keep it out of the reach of children.

Warning

Fuel is harmful or fatal if swallowed. Long-term exposure to vapors can cause serious injury and illness.

  • Avoid prolonged breathing of vapors.

  • Keep your hands and face away from the nozzle and the fuel-tank opening.

  • Keep fuel away from your eyes and skin.

Filling the Fuel Tank

  • For best results, use only clean, fresh, unleaded gasoline with an octane rating of 87 or higher ((R+M)/2 rating method).

  • Oxygenated fuel with up to 10% ethanol or 15% MTBE by volume is acceptable.

  • Do not use ethanol blends of gasoline, such as E15 or E85, with more than 10% ethanol by volume. Performance problems and/or engine damage may result, which may not be covered under warranty.

  • Do not use gasoline containing methanol.

  • Do not store fuel either in the fuel tank or in fuel containers over the winter unless fuel stabilizer has been added to the fuel.

  • Do not add oil to gasoline.

Fill the fuel tank with fresh unleaded regular gasoline from a major name-brand service station (Figure 13).

Important: To reduce starting problems, add fuel stabilizer to the fuel all season, mixing it with gasoline less than 30 days old.

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Figure 13

Checking the Engine-Oil Level

Maintenance Service IntervalMaintenance Procedure
Before each use or daily
  • Check the engine oil level.
    		•

    Oil viscosity: SAE 30 or SAE 10W-30 detergent oil

    API service classification: SJ or higher

    1. Move the machine to a level surface.

    2. Remove the dipstick (Figure 14).

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      Figure 14

      1. Full
      2. High
      3. Low

    3. Wipe off the dipstick end with a clean cloth.

    4. Insert the dipstick into the oil-fill tube, but do not screw it in, then remove the dipstick.

    5. Read the oil level on the dipstick (Figure 14).

      • If the oil is below the Add mark on the dipstick, slowly pour a small amount of oil into the oil-fill tube, wait 3 minutes, and then repeat steps 3 through 5 until the oil level is at the Full mark on the dipstick

      • If the oil is above the Full mark on the dipstick, drain the excess oil until the oil level is at the Full mark on the dipstick. To drain the excess oil, refer to Changing the Engine Oil.

        Important: If the oil level in the crankcase is too low or too high and you run the engine, you may damage the engine.

    6. Install the dipstick into the oil-fill tube securely.

    Adjusting the Cutting Height

    Warning

    Adjusting the cutting height may bring you into contact with the moving blade, causing serious injury.

    • Stop the engine and wait for all moving parts to stop.

    • Do not put your fingers under the housing when adjusting the cutting height.

    Caution

    If the engine has been running, the muffler will be hot and can severely burn you. Keep away from the hot muffler.

    Adjust the cutting height as desired. Set all the cutting-height levers to the same height. To raise or lower the machine, refer to Figure 15.

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    Figure 15

    Adjusting the Handle Height

    You may raise or lower the handle to a position comfortable for you.

    Rotate the handle lock, move the handle to 1 of 3 positions, and lock the handle into position (Figure 16).

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    Figure 16

    1. Handle lock
    2. Handle positions

    During Operation

    During Operating Safety

    General Safety

    • Wear appropriate clothing, including eye protection; slip-resistant, substantial footwear; and hearing protection. Tie back long hair, secure loose clothing, and do not wear jewelry.

    • Do not operate the machine while ill, tired, or under the influence of alcohol or drugs.

    • The blade is sharp; contacting the blade can result in serious personal injury. Shut off the engine and wait for all moving parts to stop before leaving the operating position.

    • When you release the blade-control bar, the engine should shut off and the blade should stop within 3 seconds. If not, stop using your machine immediately and contact an Authorized Service Dealer.

    • Operate the machine only in good visibility and appropriate weather conditions. Do not operate the machine when there is the risk of lightning.

    • Wet grass or leaves can cause serious injury if you slip and contact the blade. Avoid mowing in wet conditions, if possible.

    • Use extreme care when approaching blind corners, shrubs, trees, or other objects that may block your view.

    • Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could cause a slip-and-fall accident.

    • Stop the machine and inspect the blades after striking an object or if there is an abnormal vibration in the machine. Make all necessary repairs before resuming operation.

    • Before leaving the operating position, shut off the engine, and wait for all moving parts to stop.

    • If the engine has been running the muffler will be hot and can severely burn you. Keep away from the hot muffler.

    • Check the grass catcher components and the discharge guard frequently and replace them with the manufacturer’s recommended parts when necessary.

    • Use accessories and attachments approved by the The Toro® Company only.

    Slope Safety

    • Mow across the face of slopes; never up and down. Use extreme caution when changing direction on slopes.

    • Do not mow on excessively steep slopes. Poor footing could cause a slip-and-fall accident.

    • Mow with caution near drop-offs, ditches, or embankments.

    Starting the Engine

    Pull the recoil-start handle (Figure 17).

    Note: If the machine does not start, contact an Authorized Service Dealer.

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    Figure 17

    Using the Self-Propel Drive

    To operate the self-propel drive, simply walk with your hands on the upper handle and your elbows at your sides, and the machine will automatically keep pace with you (Figure 18).

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    Figure 18

    Note: If the machine does not freely roll backward after self-propelling, stop walking, hold your hands in place, and allow the machine to roll a couple of centimeters (inches) forward to disengage the wheel drive. You can also try reaching just under the upper handle to the metal handle and push the machine forward a couple of centimeters (inches). If the machine still does not roll backward easily, contact an Authorized Service Dealer.

    Shutting Off the Engine

    Maintenance Service IntervalMaintenance Procedure
    Before each use or daily
  • Ensure that the engine shuts off within 3 seconds after releasing the blade-control bar.
    		•

    To shut off the engine, press and hold the engine-shutoff button (Figure 20) until the engine shuts off.

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    Figure 19

    1. Engine-shutoff button

    Important: When you release the blade-control bar, the blade should stop within 3 seconds. If it does not stop properly, stop using your machine immediately and contact an Authorized Service Dealer.

    Engaging the Blade

    When you start your engine, the blade does not turn. You must engage the blade to mow.

    1. Pull the control-bar lock back (Figure 20).

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      Figure 20

    2. Pull the blade-control bar to the handle (Figure 21).

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      Figure 21

    3. Hold the blade-control bar against the handle (Figure 22).

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      Figure 22

    Disengaging the Blade

    Release the blade-control bar (Figure 23).

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    Figure 23

    Important: When you release the blade-control bar, the blade should stop within 3 seconds. If it does not stop properly, stop using your machine immediately and contact an Authorized Service Dealer.

    Checking the Blade-Brake-Clutch Operation

    Check the control bar before each use to ensure that the blade-brake-clutch system is operating properly.

    Using the Grass Bag

    Maintenance Service IntervalMaintenance Procedure
    Before each use or daily
  • Check the blade-brake-clutch operation.
    		•

    You can use the grass bag to perform an additional test to check the blade-brake clutch.

    1. Install the empty grass bag on the machine.

    2. Start the engine.

    3. Engage the blade.

      Note: The bag should begin to inflate, indicating that the blade is engaged and rotating.

    4. Release the blade-control bar.

      Note: If the bag does not immediately deflate, the blade is still rotating. The blade-brake clutch may be deteriorating and, if ignored, could result in an unsafe operating condition. Have the machine inspected and serviced by an Authorized Service Dealer.

    5. Shut off the engine and wait for all moving parts to stop.

    Not Using the Grass Bag

    1. Move the machine onto a paved surface in a non-windy area.

    2. Set all 4 wheels to the 83 mm (3-1/4 inch) cut setting.

    3. Take a half sheet of newspaper and crumple it into a ball small enough to go under the machine housing (about 76 mm or 3 inches in diameter).

    4. Place the newspaper ball about 13 cm (5 inches) in front of the machine.

    5. Start the engine.

    6. Engage the blade.

    7. Release the blade-control bar.

    8. Immediately push the machine over the newspaper ball.

    9. Shut off the engine and wait for all moving parts to stop.

    10. Go to the front of the machine and check the newspaper ball.

      Note: If the newspaper ball did not go under the machine, repeat steps 4 through 10.

    11. If the newspaper is unravelled or shredded, the blade did not stop properly, which could result in an unsafe operating condition. Contact an Authorized Service Dealer.

    Recycling the Clippings

    Your machine comes from the factory ready to recycle the grass and leaf clippings back into the lawn.

    If the grass bag is on the machine, remove it; refer to Removing the Grass Bag before recycling the clippings. If the side-discharge chute is on the machine, remove it and lock the side-discharge door; refer to Removing the Side-Discharge Chute before recycling the clippings.

    Important: Ensure that the rear-discharge plug is locked in place. To lock the plug: Raise the discharge door (Figure 24), firmly push the plug in until it snaps into place behind the tabs, and rotate the lever on the plug to the left (Figure 25).

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    Figure 24

    1. Discharge door
    2. Rear-discharge plug
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    Figure 25

    1. Lever
    2. Tabs

    Note: To unlock the plug, rotate the lever on the plug to the right (Figure 25).

    Bagging the Clippings

    Use the grass bag when you want to collect grass and leaf clippings from the lawn.

    Note: Ensure the bag is seated in the correct position.

    Warning

    A worn grass bag could allow small stones and other similar debris to be thrown toward you or bystanders, resulting in serious personal injury or death.

    Check the grass bag frequently. If it is damaged, install a new Toro replacement bag.

    If the side-discharge chute is on the machine, remove it and lock the side-discharge door; refer to Removing the Side-Discharge Chute before bagging the clippings.

    Warning

    The blade is sharp; contacting the blade can result in serious personal injury.

    Stop the engine and wait for all moving parts to stop before leaving the operating position.

    Installing the Grass Bag

    1. Route the starter rope around the lower-rope guide (Figure 26).

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      Figure 26

      1. Lower-rope guide

      Note: The lower-rope guide releases the starter rope when you pull the recoil-start handle.

    2. Raise and hold up the discharge door (Figure 27).

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      Figure 27

      1. Discharge door
      2. Rear-discharge plug

    3. Pull out the rear-discharge plug (Figure 27).

    4. Hang the upper front edge of the bag on the notches (Figure 28).

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      Figure 28

      1. Discharge door
      2. Grass bag

      Note: Ensure that the grass bag is securely installed onto the machine.

    5. Lower the discharge door.

    Removing the Grass Bag

    1. Route the starter rope around the lower-rope guide (Figure 29).

      g017473

      Figure 29

      1. Lower-rope guide

      Note: The lower-rope guide releases the starter rope when you pull the recoil-start handle.

    2. Raise and hold up the discharge door.

    3. Remove the grass bag.

    4. Install the rear-discharge plug (Figure 30).

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      Figure 30

      1. Discharge door
      2. Rear-discharge plug

      Important: Ensure that the rear-discharge plug is locked in place. To lock the plug, firmly push the plug in until it snaps into place behind the tabs, and rotate the lever on the plug to the left (Figure 31).

      g010084

      Figure 31

      1. Lever
      2. Tabs

      Note: To unlock the plug, rotate the lever on the plug to the right (Figure 31).

    5. Lower the discharge door.

    Side-Discharging the Clippings

    Use the side-discharge feature for cutting very tall grass.

    If the bag is on the machine, remove it and insert the rear-discharge plug; refer to Removing the Grass Bag before side-discharging the clippings.

    Important: Ensure that the rear-discharge plug is locked in place. To lock the plug: Raise the discharge door (Figure 32), firmly push the plug in until it snaps into place behind the tabs, and rotate the lever on the plug to the left (Figure 31).

    g017463

    Figure 32

    1. Discharge door
    2. Rear-discharge plug

    Note: To unlock the plug, rotate the lever on the plug to the right (Figure 31).

    Warning

    The blade is sharp; contacting the blade can result in serious personal injury.

    Stop the engine and wait for all moving parts to stop before leaving the operating position.

    Installing the Side-Discharge Chute

    1. Unlock the side-discharge door (Figure 33).

      g002590

      Figure 33

    2. Lift open the side-discharge door (Figure 34).

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      Figure 34

    3. Install the side-discharge chute and close the door onto the chute (Figure 35).

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      Figure 35

    Removing the Side-Discharge Chute

    To remove the side-discharge chute, reverse the steps above.

    Important: Lock the side-discharge door after you close it (Figure 36).

    g002593

    Figure 36

    Operating Tips

    General Mowing Tips

    • Inspect the area where you will use the machine and remove all objects that the machine could throw.

    • Avoid striking solid objects with the blade. Never deliberately mow over any object.

    • If the machine strikes an object or starts to vibrate, immediately shut off the engine, disconnect the wire from the spark plug, and examine the machine for damage.

    • For best performance, install a new blade before the cutting season begins.

    • Replace the blade when necessary with a Toro replacement blade.

    Cutting Grass

    • Cut only about a third of the grass blade at a time. Do not cut below the 54 mm (2-1/8 inch) setting unless the grass is sparse or it is late fall when grass growth begins to slow down.

    • When cutting grass over 15 cm (6 inches) tall, mow at the highest cutting height setting and walk slower; then mow again at a lower setting for the best lawn appearance. If the grass is too long, the machine may plug and cause the engine to stall.

    • Wet grass and leaves tend to clump on the yard and can cause the machine to plug or the engine to stall. Avoid mowing in wet conditions.

    • Be aware of a potential fire hazard in very dry conditions, follow all local fire warnings, and keep the machine free of dry grass and leaf debris.

    • Alternate the mowing direction. This helps disperse the clippings over the lawn for even fertilization.

    • If the finished lawn appearance is unsatisfactory, try 1 or more of the following:

      • Replace the blade or have it sharpened.

      • Walk at a slower pace while mowing.

      • Raise the cutting height on your machine.

      • Cut the grass more frequently.

      • Overlap cutting swaths instead of cutting a full swath with each pass.

    Cutting Leaves

    • After cutting the lawn, ensure that half of the lawn shows through the cut leaf cover. You may need to make more than a single pass over the leaves.

    • Slow down your mowing speed if the machine does not cut the leaves finely enough.

    After Operation

    After Operating Safety

    General Safety

    • Clean grass and debris from the machine to help prevent fires. Clean up oil or fuel spills.

    • Allow the engine to cool before storing the machine in any enclosure.

    • Never store the machine or fuel container where there is an open flame, spark, or pilot light, such as on a water heater or on other appliances.

    Hauling Safety

    • Use care when loading or unloading the machine.

    • Secure the machine from rolling.

    Cleaning under the Machine

    Maintenance Service IntervalMaintenance Procedure
    Before each use or daily
  • Clean grass clippings and dirt from under the machine.
    		•
    Yearly
  • Clean the air-cooling system; clean it more frequently in dusty operating conditions. Refer to your engine manual.
    		•

    Cleaning under the Machine Using the Washout Port

    For best results, clean the machine soon after you have completed mowing.

    1. Move the machine onto a flat paved surface.

    2. Shut off the engine and wait for all moving parts to stop before leaving the operating position.

    3. Lower the machine to its lowest cutting-height setting; refer to Adjusting the Cutting Height.

    4. Wash out the area under the rear door where the clippings go from the underside of the machine to the grass bag.

    5. Attach a garden hose that is connected to a water supply to the washout port (Figure 37).

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      Figure 37

      1. Washout port

    6. Turn the water on.

    7. Start the engine and run it until there are no more clippings that come out from under the machine.

    8. Shut off the engine.

    9. Shut off the water and disconnect the garden hose from the machine.

    10. Start the engine and run it for a few minutes to dry the underside of the machine to prevent it from rusting.

    11. Shut off the engine and allow it to cool before storing the machine in an enclosed area.

    Maintenance

    Note: Determine the left and right sides of the machine from the normal operating position.

    Recommended Maintenance Schedule(s)

    Maintenance Service IntervalMaintenance Procedure
    After the first 5 hours
  • Change the engine oil.
    		•
    Before each use or daily
  • Check the engine oil level.
  • Ensure that the engine shuts off within 3 seconds after releasing the blade-control bar.
  • Check the blade-brake-clutch operation.
  • Clean grass clippings and dirt from under the machine.
    		•
    Every 25 hours
  • Lubricate the rear wheel gears.
  • Clean the blade-brake-clutch shield.
    		•
    Before storage
  • Empty the fuel tank before repairs as directed and before annual storage.
    		•
    Yearly
  • Clean the air-cooling system; clean it more frequently in dusty operating conditions. Refer to your engine manual.
  • Service the air filter.
  • Change the engine oil.
  • Replace the blade or have it sharpened (more frequently if the edge dulls quickly).
    		•

    Important: Refer to your engine operator's manual for additional maintenance procedures.

    Note: Replacement parts are available from an Authorized Service Dealer or at www.torodealer.com (US customers only). Engine parts are available only from an Authorized Service Dealer.

    Maintenance Safety

    • Disconnect the spark-plug wire from the spark plug before performing any maintenance procedure.

    • Wear gloves and eye protection when servicing the machine.

    • The blade is sharp; contacting the blade can result in serious personal injury. Wear gloves when servicing the blade.

    • Never tamper with safety devices. Check their proper operation regularly.

    • Tipping the machine may cause the fuel to leak. Fuel is flammable and explosive, and can cause personal injury. Run the engine dry to remove the fuel with a hand pump; never siphon the fuel.

    Preparing for Maintenance

    1. Shut off the engine and wait for all moving parts to stop.

    2. Disconnect the spark-plug wire from the spark plug (Figure 38).

      g195253

      Figure 38

      1. Spark-plug wire

    3. After performing the maintenance procedure(s), connect the spark-plug wire to the spark plug.

      Important: Before tipping the machine to change the oil or replace the blade, allow the fuel tank to run dry through normal usage. If you must tip the machine prior to running out of fuel, use a hand fuel pump to remove the fuel. Always tip the machine onto its side, with the dipstick down.

    Servicing the Air Filter

    Maintenance Service IntervalMaintenance Procedure
    Yearly
  • Service the air filter.
    		•

    1. Press down on the latch tabs on top of the air-filter cover (Figure 39).

      g011722

      Figure 39

      1. Latch tabs
      2. Paper air filter
      3. Foam pre-filter

    2. Open the cover.

    3. Remove the paper air filter and the foam pre-filter (Figure 39).

    4. Inspect the foam pre-filter, and replace it if it is damaged or excessively dirty.

    5. Inspect the paper air filter.

      • If the air filter is damaged or is wet with oil or fuel, replace it.

      • If the air filter is dirty, tap it on a hard surface several times or blow compressed air less than 207 kPa (30 psi) through the side of the filter that faces the engine.

      Note: Do not brush the dirt off the filter; brushing forces dirt into the fibers.

    6. Remove the dirt from the air-filter body and the cover using a moist rag.

      Important: Do not wipe dirt into the air duct.

    7. Install the foam pre-filter and the paper air filter into the air filter.

    8. Install the cover.

    Changing the Engine Oil

    Maintenance Service IntervalMaintenance Procedure
    After the first 5 hours
  • Change the engine oil.
    		•
    Yearly
  • Change the engine oil.
    		•

    Engine oil capacity: 0.5 L (18 fl oz)

    Oil viscosity: SAE 30 or SAE 10W-30 detergent oil

    API service classification: SJ or higher

    Note: Run the engine a few minutes before changing the oil to warm it. Warm oil flows better and carries more contaminants.

    1. Move the machine to a level surface.

    2. Refer to Preparing for Maintenance.

    3. Remove the dipstick by rotating the cap counterclockwise and pulling it out (Figure 40).

      g195252

      Figure 40

      1. Dipstick

    4. Tip the machine onto its side (so that the air filter is up) to drain the used oil from the oil-fill tube (Figure 41).

      g017475

      Figure 41

    5. After draining the used oil, return the machine to the operating position.

    6. Carefully pour about 3/4 of the engine capacity of oil into the oil-fill tube.

    7. Wait about 3 minutes for the oil to settle in the engine.

    8. Wipe the dipstick clean with a clean cloth.

    9. Insert the dipstick into the oil-fill tube, then remove the dipstick.

    10. Read the oil level on the dipstick (Figure 42).

      g195250

      Figure 42

      1. Full
      2. High
      3. Low

      • If the oil level on the dipstick is too low, carefully pour a small amount of oil into the oil-fill tube, wait 3 minutes, and repeat steps 8 through 10 until the oil on the dipstick is at the correct level.

      • If the oil level on the dipstick is too high, drain the excess oil until the oil on the dipstick is at the correct level.

      Important: If the oil level in the engine is too low or too high and you run the engine, you may damage the engine.

    11. Install the dipstick securely.

    12. Recycle the used oil properly.

    Lubricating the Wheel Gears

    Maintenance Service IntervalMaintenance Procedure
    Every 25 hours
  • Lubricate the rear wheel gears.
    		•

    1. Wipe the grease fittings just inside the rear wheels with a clean rag (Figure 43).

      g003234

      Figure 43

      1. Grease fitting

    2. Install a grease gun onto each fitting and gently apply 2 or 3 pumps of #2 multi-purpose, lithium-base grease.

    Replacing the Blade

    Maintenance Service IntervalMaintenance Procedure
    Yearly
  • Replace the blade or have it sharpened (more frequently if the edge dulls quickly).
    		•

    Important: You will need a torque wrench to install the blade properly. If you do not have a torque wrench or are uncomfortable performing this procedure, contact an Authorized Service Dealer.

    Examine the blade whenever you run out of fuel. If the blade is damaged or cracked, replace it immediately. If the blade edge is dull or nicked, have it sharpened and balanced, or replace it.

    Warning

    The blade is sharp; contacting the blade can result in serious personal injury.

    Wear gloves when servicing the blade.

    1. Disconnect the spark-plug wire from the spark plug; refer to Preparing for Maintenance.

    2. Tip the machine onto its side with the air filter up.

    3. Remove the 2 blade nuts and the stiffener (Figure 44).

      g003134

      Figure 44

      1. Blade nuts (2)
      2. Stiffener

    4. Remove the blade (Figure 44).

    5. Install the new blade (Figure 44).

    6. Install the stiffener you previously removed.

    7. Install the blade nuts and torque them to 20 to 37 N-m (15 to 27 ft-lb).

    Cleaning the Blade-Brake-Clutch Shield

    Maintenance Service IntervalMaintenance Procedure
    Every 25 hours
  • Clean the blade-brake-clutch shield.
    		•

    Clean the blade-brake-clutch shield yearly to prevent the blade from stalling while you mow.

    1. Disconnect the spark-plug wire from the spark plug; refer to Preparing for Maintenance.

    2. Tip the machine onto its side with the dipstick down.

    3. Remove the 2 blade nuts and the stiffener (Figure 45).

      g003133

      Figure 45

      1. Blade nuts
      2. Stiffener
      3. Blade
      4. Blade driver
      5. Disk
      6. Blade-brake-clutch shield

    4. Remove the blade (Figure 45).

    5. Remove the blade driver and disk (Figure 45).

    6. Remove the blade-brake-clutch shield (Figure 45).

    7. Brush or blow out debris from the inside of the shield and around all the parts.

    8. Install the blade-brake-clutch shield that you previously removed.

    9. Install the blade driver and disk that you previously removed.

    10. Install the blade and the stiffener that you previously removed (Figure 45).

    11. Install the blade nuts and torque them to 20 to 37 N∙m (15 to 27 ft-lb).

    Adjusting the Self-Propel Drive

    Whenever you install a new self-propel cable or if the self-propel drive is out of adjustment, adjust the self-propel drive.

    1. Turn the adjustment knob counterclockwise to loosen the cable adjustment (Figure 46).

      g027231

      Figure 46

      1. Handle (left side)
      2. Adjustment knob
      3. Self-propel-drive cable
      4. Turn the knob clockwise to tighten the adjustment.
      5. Turn the knob counterclockwise to loosen the adjustment.

    2. Adjust the tension on the cable (Figure 46) by pulling it back or pushing it forward and holding that position.

      Note: Push the cable toward the engine to increase the traction; pull the cable away from the engine to decrease the traction.

    3. Turn the adjustment knob clockwise to tighten the cable adjustment.

      Note: Tighten the knob firmly by hand.

    Storage

    Store the machine in a cool, clean, dry place.

    Preparing the Machine for Storage

    Warning

    Fuel vapors can explode.

    • Do not store fuel more than 30 days.

    • Do not store the machine in an enclosure near an open flame.

    • Allow the engine to cool before storing it.

    1. On the last fueling of the year, add fuel stabilizer to the fuel as directed on the label.

    2. Run the machine until the engine stops from running out of fuel.

    3. Allow the engine to run until it stops. When you can no longer start the engine, it is sufficiently dry.

    4. Remove the wire from the spark plug and connect the wire onto the retaining post.

    5. Remove the spark plug, add 30 ml (1 fl oz) of oil through the spark plug hole, and pull the starter rope slowly several times to distribute oil throughout the cylinder to prevent cylinder corrosion during the off-season.

    6. Install the spark plug and tighten it with a torque wrench to 20 N∙m (15 ft-lb).

    7. Tighten all nuts, bolts, and screws.

    Folding the Handle

    1. Rotate the handle forward (Figure 47).

      Important: Route the cables to the outside of the handle knobs as you fold the upper handle.

      g017467

      Figure 47

    2. To unfold the handle, refer to Assembling and Unfolding the Handle.

    Removing the Machine from Storage

    1. Check and tighten all fasteners.

    2. Remove the spark plug and spin the engine rapidly by pulling the recoil-start handle to blow the excess oil from the cylinder.

    3. Install the spark plug and tighten it with a torque wrench to 20 N∙m (15 ft-lb).

    4. Perform any maintenance procedures; refer to .

    5. Check the engine-oil level; refer to Checking the Engine-Oil Level.

    6. Fill the fuel tank with fresh gasoline; refer to Filling the Fuel Tank.

    7. Connect the wire to the spark plug.