Power Harness Kit

1. Park the machine on a level surface.

2. Engage the parking brake.

3. Shut off the engine and remove the key.

1. Unlatch the seat by pushing the seat-latch handle rearward (Figure 1).

   

   Figure 1

   1. Seat
   2. Prop rod
   3. Seat-latch handle

2. Rotate the seat and seat plate forward until the end of the prop rod, at the prop-rod bracket, is at the bottom of the slot in the bracket (Figure 1).

3. Remove the bolt and nut that secures the terminal of the negative battery cable to the negative post of the battery.

4. Slide back the insulator cover and remove the bolt and nut that secures the terminal of the positive battery cable to the positive post of the battery (Figure 2).

   Note: Ensure that the terminals of the battery cables do not touch the battery posts.

   

   Figure 2

   1. Nut
   2. Battery post
   3. Terminal (positive battery cable)
   4. Bolt

Note: Keep the seat in the forward position.

Parts needed for this procedure:

1. Assemble the relay into the 4-contact connector of the power harness (Figure 3).

2. Insert the fuse (60 A) into the socket of the fuse-holder for the power harness (Figure 3).

   

   Figure 3

   1. Relay
   2. 4-contact connector (power harness)
   3. Fuse (60 A)
   4. Fuse holder (power harness)

Parts needed for this procedure:

1. Starting from the battery, route the power harness under and along the shock-support tube (Figure 4).

   

   Figure 4

2. Route the power harness under the right side of the shock-support tube and under the bottom console cover (Figure 5).

   

   Figure 5

3. Secure the power harness to the machine using 5 cable ties.

1. At the positive and negative battery cables, remove the battery-clamp nuts from the short side of the battery clamp bolts.

2. Assemble the ring terminal of the power harness for the wire labeled BATTERY (-) onto the battery clamp bolt for the negative battery cable with a battery-clamp nut (Figure 6).

   

   Figure 6

   1. Battery clamp bolt (negative battery cable)
   2. Ring terminal—power harness BATTERY (-)
   3. Battery-clamp nuts
   4. Battery clamp bolt (positive battery cable)
   5. Ring terminal—power harness BATTERY (+)

3. Assemble the ring terminal of the power harness for the wire labeled BATTERY (+) onto the battery clamp bolt for the positive battery cable with a battery-clamp nut (Figure 6).

   Note: Do not assemble the battery cables to the machine. You will connect the battery in a later step.

Parts needed for this procedure:

1. Plug the 2-socket connector of the power harness into the 2-pin connector for the sunshade wire harness (Figure 7).

2. Secure the power harness to the roll-bar tube with a cable tie (Figure 7).

   

   Figure 7

   1. 2-pin connector (sunshade wire harness)
   2. 2-socket (power harness)
   3. Cable tie

1. Connect the positive cable to the battery and tighten the battery-clamp nut (Figure 8).

2. Connect the negative cable to the battery and tighten the battery-clamp nut (Figure 8).

3. Assemble the insulator over the positive battery terminal (Figure 8).

   

   Figure 8

   1. Positive battery cable
   2. Negative battery cable