135-0192

Spreader Accessory

Introduction

CONGRATULATIONS on the purchase of your Exmark equipment. This product has been carefully designed and manufactured to give you a maximum amount of dependability and years of trouble-free operation.

This manual contains operating, maintenance, adjustment, and safety instructions for your Exmark equipment.

BEFORE OPERATING YOUR EQUIPMENT, CAREFULLY READ THIS MANUAL IN ITS ENTIRETY.

By following the operating, maintenance, and safety instructions, you will prolong the life of your equipment, maintain its maximum efficiency, and promote safe operation.

Important: To maximize safety, performance, and proper operation of this machine, it is essential that all operators carefully read and fully understand the contents of the Operator’s manual provided with the product. Safe operation of Exmark equipment is essential. Failure to comply with the operating instructions or receive proper training may result in injury.Go to https://www.Exmark.com for additional safe operation information, such as safety tips, training materials, and Operator’s manuals.

If additional information is needed, or should you require trained mechanic service, contact your authorized Exmark equipment dealer or distributor.

All Exmark equipment dealers and distributors are kept informed of the latest methods of servicing and are equipped to provide prompt and efficient service in the field or at their service stations. They carry ample stock of service parts or can secure them promptly for you from the factory.

All Exmark parts are thoroughly tested and inspected before leaving the factory, however, attention is required on your part if you are to obtain the fullest measure of satisfaction and performance.

Whenever you need service, genuine Exmark parts, or additional information, contact an Authorized Service Dealer or Exmark Customer Service and have the model and serial numbers of your product ready.

Figure 1 identifies the location of the model and serial numbers on the product. Write the numbers in the space provided.

g219792

Figure 1

  1. Model and serial number location

For complete warranty details, see https://www.Exmark.com. You may also call us 402-223-6375 to request a written copy of the product’s warranty.

Warning

CALIFORNIA

Proposition 65 Warning

Use of this product may cause exposure to chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

Exmark reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to products manufactured previously. Exmark, or its distributors and dealers, accept no responsibility for variations which may be evident in the actual specifications of its products and the statements and descriptions contained in this publication.

Exmark Parts Plus EN

Safety

Safety Alert Symbol

This Safety Alert Symbol (Figure 2) is used both in this manual and on the machine to identify important safety messages which must be followed to avoid accidents.

This symbol means: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

g000502

Figure 2

Safety Alert Symbol

The safety alert symbol appears above information which alerts you to unsafe actions or situations and will be followed by the word DANGER, WARNING, or CAUTION.

DANGER: Indicates an imminently hazardous situation which, if not avoided, Will result in death or serious injury.

WARNING: Indicates a potentially hazardous situation which, if not avoided, Could result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, May result in minor or moderate injury.

This manual uses two other words to highlight information. Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention.

General Safety Information

This accessory is capable of amputating hands and feet and of throwing objects. Exmark designed and tested this accessory to offer reasonably safe service; however, failure to comply with safety instructions may result in injury or death.

  • Read, understand, and follow all instructions and warnings in the aerator and spreader accessory Operator’s Manuals and other training material, on the machine, engine, and attachments. All operators and mechanics should be trained. If the operator(s) or mechanic(s) can not read this manual, it is the owner’s responsibility to explain this material to them; other languages may be available on our website.

  • Only allow trained, responsible, and physically capable operators that are familiar with the safe operation, operator controls, and safety signs and instructions to operate the machine. Never let children or untrained people operate or service the equipment. Local regulations may restrict the age of the operator.

  • Do Not put your hands or feet near moving components of the machine.

  • Never operate the machine with damaged guards, shields, or covers. Always have safety shields, guards, switches and other devices in place and in proper working condition.

  • Stop the machine, shut off the engine, and remove the key before servicing, fueling, or unclogging the machine.

Safety and Instructional Decals

  • Keep all safety signs legible. Remove all grease, dirt and debris from safety signs and instructional labels.

  • Replace all worn, damaged, or missing safety signs.

  • When replacement components are installed, be sure that current safety signs are affixed to the replaced components.

  • If an attachment or accessory has been installed, make sure current safety signs are visible.

  • New safety signs may be obtained from your authorized Exmark equipment dealer or distributor or from Exmark Mfg. Co. Inc.

  • Safety signs may be affixed by peeling off the backing to expose the adhesive surface. Apply only to a clean, dry surface. Smooth to remove any air bubbles.

  • Familiarize yourself with the following safety signs and instruction labels. They are critical to the safe operation of your Exmark commercial mower.

 
decal133-8061

133-8061

decal135-0990

135-0990

  1. Spread pattern-heavy
  2. Spread pattern-light
decalimpellset

Impeller Setting Display

  1. Impeller switch-Off
  2. Impeller switch-Slow
  3. Impeller switch-On
  4. Impeller switch-Fast
decal126-4994

126-4994

  1. Cutting/dismemberment hazard—keep away from moving parts.
  2. Warning—do not use the upper front locations as tie down points, only use the specified tie-down points; see the Operator’s Manual for location.

Specifications

Systems

Spreader System

  • Maximum Hopper Capacity: 80 lb (36 kg)

  • Spreader Motor: 12VDC variable speed gear motor

  • Spreader Width: Adjustable from 4ft (1.2 m) up to 22 ft (6.7 m).

Dimensions

Overall Width:

27 inches (69 cm)

Overall Length:

32 inches (81 cm)

Overall Height:

28 inches (71 cm)

Weight:

70 lb (32 kg)

Setup

Installing the Flow Control Panel

Parts needed for this procedure:

323-7104-7201321-33234-47104-8300
Screw-HH 3/8-16 x 1 1/4 [Aer30]1
Nut-Nyloc 1/4-20 Flg [Aer30]1
Screw-HH 1/4-20 x 5/8 [Aer30]1
Screw-HH FLG 5/16-18 x 3/4 [Aer24]3
Nut-Nyloc 5/16-18 Flg [Aer24]3

Important: Be sure the machine is not running and the key has been removed from the ignition switch prior to proceeding with this installation.

  1. Hold the flow control panel against the right side of the aerator to determine the mounting hole configuration. Remove and retain the mounting hardware, where the bracket will be installed, from the aerator.

    g239068

    Figure 3

    Outer cover hidden for clarity

    1. Aerator 30 installation
    2. 1/4 inch flanged nyloc nut
    3. 1/4-20 x 5/8 inch hex screw
    4. 3/8-16 x 1 1/4 inch hex screw
    5. Reuse retained hardware
    6. Aerator 24 installation
    7. 5/16-18 x 3/4 inch flanged hex screw
    8. 5/16 inch flanged nyloc nut

  2. Place the flow control panel onto the aerator and secure using the hardware shown in Figure 3.

    Note: There is additional hardware in the bolt bag if the retained hardware is not long enough to mount the control panel.

Installing the Hopper Assembly

Parts needed for this procedure:

—3290-256126-8637
Assembly-Hopper1
Pin-Hair1
Pin-Hitch1

  1. Insert the hopper hitch tube into the receiver on the aerator.

    g213510

    Figure 4

    1. Hopper hitch tube
    2. Hitch pin
    3. Cotter pin

  2. Use the hitch pin and cotter pin to secure the hopper assembly to the aerator.

Installing the Cable Mount Bracket

Parts needed for this procedure:

135-0857-033230-223229-2104-7201126-8634-03104-7201321-3
Bracket-Cable [Aer24]1
Bolt-Carriage 5/16-18 x 1 Sp [Aer24]1
Bolt-Carriage 1/4-20 x 1 [Aer24]1
Nut-Nyloc 1/4-20 Flg [Aer24]1
Bracket-Cable [Aer30]1
Nut-Nyloc 1/4-20 Flg [Aer30]2
Screw-HH 1/4-20 x 5/8 [Aer30]2

Choose the appropriate cable mount bracket from the bolt bag by matching the holes to the right side of the aerator. Use the hardware shown in Figure 5 to install the bracket.

g213563

Figure 5

  1. Aerator 30 side bracket
  2. 1/4-20 x 5/8 inch hex screw
  3. 1/4 inch flanged nyloc nut
  4. Aerator 24 side bracket
  5. 5/16-18 x 1 inch carriage bolt
  6. Reuse nut
  7. 1/4-20 x 1 inch carriage bolt
  8. 1/4 inch flanged nyloc nut

Installing the Control Cable

Parts needed for this procedure:

135-0841
Cable-Control1

  1. Making sure the cable ball joint is securely attached to the cable, connect it to the control arm and secure with a washer and 1/4–28 inch nyloc nut as shown in Figure 6.

    g221603

    Figure 6

    1. Cable ball joint
    2. Control lever
    3. 1/4–28 inch nyloc nut
    4. Cable mount bracket
    5. Knob
    6. Washer
    7. Jam nut

  2. Loosen the knob and slide the control cable into the notch of the mount bracket and tighten the knob.

  3. Route the other end of the control cable to the gate arm.

    g213569

    Figure 7

    1. 1/4-28 inch nyloc nut
    2. Washer
    3. Gate arm
    4. Cable end
    5. Hopper bracket

  4. Insert the cable end into the hole of the gate arm; secure the cable end with a washer and 1/4-28 inch nyloc nut (see Figure 7).

  5. Loosen the nuts on each side of the control cable and slide into the notch of the hopper bracket. Tighten the nuts on each side of the bracket.

  6. Move the flow control lever forward and rearward making sure the gate arm is opening and fully closing. If it is not closing, loosen the knob and/or nuts to adjust the cable until the gate can be fully closed; retighten all components. Make sure the jam nut has been securely tightened against the cable ball joint after all adjustments have been made (see Figure 6).

Installing the Harness

Parts needed for this procedure:

135-07001-303287
Harness1
Tie-Cable10

Important: Be sure the machine is not running and the key has been removed from the ignition switch prior to proceeding with the harness installation.

  1. Disconnect the negative battery cable from the battery.

  2. Plug the hour meter and ON/OFF connectors on the spreader harness into the switches on flow control panel (see Figure 8).

    g213636

    Figure 8

    1. Harness
    2. Hour meter connector
    3. On/Off switch
    4. Motor connector

  3. Route the harness along the right side of the machine, following the control cable. Place the harness on top of the control cable and slide it into the notch of the hopper bracket. Continue to route the harness between RH hopper bracket and hopper tube. Connect the spreader harness to the spreader motor as shown in Figure 8. Insert the three harness tie clips into the holes of the hopper mainframe to secure the harness.

  4. Remove the cap from the accessory wire on the main harness and plug into the spreader accessory harness as shown in Figure 9.

    Note: On 24 inch models, remove the adapter plug from the main accessory harness.

    g213882

    Figure 9

    1. Spreader harness
    2. Accessory plug
    3. Battery
    4. Positive battery terminal
    5. Spreader harness positive battery connection
    6. Spreader harness negative battery connection
    7. Negative battery terminal

  5. Remove and retain the nut and screw from the positive terminal on the battery. Install the accessory harness positive cable (second to last terminal ring–see Figure 9) and the positive cable of the main harness to the front of the positive battery terminal and secure with the nut and screw. Repeat for negative battery cable.

  6. Use the edge clip to secure the harness to the RH aerator panel.

  7. Use the remaining zip ties to secure the harness to the frame and/or control cable.

    On 24 inch models, secure the cable and harness to the return-to-up spring mount on the frame.

    g253773

    Figure 10

    1. Secure to frame

Installing the Cover

Parts needed for this procedure:

126-28153256-22104-720132105-15
Cover1
Washer4
Nut-Nyloc 1/4-20 Flg4
Screw- HWH Machine 1/4-20 x 3/44

  1. Attach the cover to the hopper, in two places, by inserting 1/4–20 x 3/4 inch machine hex screw and washer through the cover tab grommet and hopper as shown in Figure 11.

    g221638

    Figure 11

    1. Cover
    2. Washer
    3. 1/4-20 x 3/4 inch machine hex screw
    4. 1/4 inch flanged nut

  2. Secure with 1/4 inch flanged nyloc nut.

  3. Plug the other two holes in the hopper with remaining hardware.

Product Overview

g212987

Figure 12

  1. Controls
  2. Hopper

Operation

Note: Determine the left and right sides of the machine from the normal operating position.

Important: The intended use of this spreader attachment is for dispersing grass seed. This is not to be used for fertilizer or any other chemical applications.

Controls

Become familiar with all the controls before starting the engine and operating the machine.

Impeller Speed Control

Located at the top of the spreader accessory control panel (see Figure 13).

Push down on the right side of the switch one time to turn the spreader “ON”; continue to tap the right side to increase the impeller speed.

Tap the left side of the control to decrease the speed; push and hold the left side of the switch to turn it “OFF”.

Note: The impeller speed control can be turned off at any speed rate. It is not necessary to decrease the speed until it turns off. The last set speed will display when the control is powered back on.

g207672

Figure 13

  1. Impeller speed control
  2. Impeller speed display
  3. Distribution limit lock knob
  4. Flow control lever

Impeller Speed Display

Located below the impeller speed control.

This display shows the speed setting number from 1–10 (1 is the slowest speed and 10 is the fastest). A circle will display when the control has been turned off.

Flow Control Lever

Located to the right of the main controls.

Lift the lever upward to start the flow and continue lifting it to increase the distribution rate. Pull the lever downward to decrease or stop the distribution rate.

Distribution Limit Lock Knob

Located on the right panel of the spreader accessory control panel.

This knob is used to limit the maximum amount of grass seed being dispensed to help maintain consistent distribution.

Side Deflector Control Lever

Located on the left side of the hopper (see Figure 14).

g207876

Figure 14

  1. Side deflector control lever
  2. Side deflector

Use the side deflector control to temporarily stop or deflect grass seed away from sidewalks, parking lots, patios, or anywhere grass seed is not desired to be discharged from the left side of the spreader.

To temporarily deflect the grass seed, lift the lever up and pull outward until the notch can be seated into the lower narrow portion of the bracket; side deflector lowers (see Figure 15).

g208735

Figure 15

Lever Positions

  1. Side deflector raises
  2. Pull lever outward
  3. Push down — side deflector lowers

To raise the deflector, lift the lever into the wide portion of the slot and push the lever inward until it stops.

g207826

Figure 16

  1. Fence
  2. Flowers
  3. Side deflector lowered

Before Operation

Before Operation Safety

  • Do Not modify the Spreader Accessory.

  • Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job. Only use on machines approved by Exmark.

  • Wear appropriate personal protective equipment such as safety glasses, substantial slip-resistant footwear, and hearing protection. Tie back long hair and avoid loose clothing and loose jewelry which may get tangled in moving parts.

    Caution

    The machine that the spreader accessory attaches to produces sound levels in excess of 85 dBA at the operator’s ear and can cause hearing loss through extended periods of exposure.

    Wear hearing protection when operating this machine.

  • Inspect the area where the equipment is to be used and remove all rocks, toys, sticks, wires, bones, and other foreign objects which can be thrown by the machine and may cause personal injury to the operator or bystanders.

Pre-Start

Make sure you understand the controls, their locations, their functions, and their safety requirements.

Ensure that the hopper and its components are in good condition, properly attached, and latched.

Operating Instructions

During Operation Safety

General Safety

The operator must use their full attention when operating the machine. Do Not engage in any activity that causes distractions; otherwise, injury or property damage may occur.

Caution

Machine can spin very rapidly by positioning one lever too much ahead of the other. Operator may lose control of the machine, which may cause damage to the machine or injury.

  • Use caution when making turns.

  • Slow the machine down before making sharp turns.

Warning

Hands, feet, hair, clothing, or accessories can become entangled in rotating parts. Contact with the rotating parts can cause traumatic amputation or severe lacerations.

  • Do Not operate the machine without guards, shields, and safety devices in place and working properly.

  • Keep hands, feet, hair, jewelry, or clothing away from rotating parts.

  • Operate only in daylight or good artificial light.

  • Lightning can cause severe injury or death. If lightning is seen or thunder is heard in the area, Do Not operate the machine; seek shelter.

  • Be aware of weather conditions and check that spray nozzles, patterns, and volume are suitable.

  • Keep away from holes, ruts, bumps, rocks, and other hidden hazards. Use care when approaching blind corners, shrubs, trees, tall grass or other objects that may hide obstacles or obscure vision. Uneven terrain could overturn the machine or cause the operator to lose their balance or footing.

  • Never operate the machine with damaged guards, shields, or covers. Always have safety shields, guards, switches and other devices in place and in proper working condition.

  • Keep clear of the discharge area at all times.

  • Stop spreading when making tight turns to minimize uneven distribution pattern and application rate.

  • Reduce the weight of the load when operating on hills and rough terrain to avoid tipping or overturning of the machine.

  • Material loads can shift. This shifting happens most often while turning, going up or down hills, suddenly changing speeds, or while driving over rough surfaces. Shifting loads can cause the machine to tip over.

  • When operating with a heavy load, reduce your speed and allow for sufficient stopping distance. Use extra caution on slopes.

  • Reduce speed and load when operating on rough terrain, uneven ground, and near curbs, holes, and other sudden changes in terrain. Loads may shift, causing the spreader to become unstable.

    Warning

    Sudden changes in terrain may cause abrupt steering wheel movement, possibly resulting in hand and arm injuries.

    Reduce speed when operating on rough terrain or near curbs.

  • Heavy loads affect stability. Reduce the weight of the load and your speed when operating on hills.

  • Stopping distance may vary depending on the spreader load.

Operating the Spreader Accessory

The spreader accessory is designed to disperse grass seed.

Before Operating the Spreader

Make sure the spreader has been calibrated for the correct application rate of the grass seed to be spread before starting (see Calculating the Application Rate section).

Filling the Spreader Hopper

Important: Verify that the proper application rate has been set prior to filling the hopper.

  1. Stop the unit on a level surface, move motion control lever to the neutral position, stop the engine, and set the parking brake.

  2. Ensure that the spreader gate is closed.

  3. Remove the cover from the hopper, add the grass seed to be spread, and replace the cover.

    Note: Do Not overload the hopper; the maximum weight capacity of the hopper is 80 lb (36 kg).

Calculating the Application Rate

  1. Determine the pounds per 1,000 ft2 (93 m2) of product to be applied.

  2. Determine the calibration course:

    1. Determine the amount of product to be spread per 1,000 ft2 (93 m2). Use the recommended rate from the Spreading Chart section or the product manufacturer’s label as a guide.

    2. Determine a course length by dividing 1,000 ft2 (93 m2) by the effective spread width.

      For example, if the effective width is 6 feet (1.8 meters), then the calibration course length equals 167 ft (51 m).

      Course Length

       1,000 ft2 (93 m2)=167 ft (51 m)
        6 ft (1.8 m)

    3. The calibration course is 6 ft (1.8 m) by 167 ft (51 m).

    4. Measure and visibly mark the course length. Make sure to allow ample distance before the starting marker to ensure the spreader is at full speed when crossing the first mark of the course.

  3. Set the appropriate gate setting (reference the Spreading Chart section as a starting point).

  4. Add grass seed to the hopper (for example, 25 lb (11.3 kg) was added).

  5. Drive the spreader over the calibration course while applying the grass seed.

  6. Empty the remaining grass seed of the hopper into a clean bucket.

  7. Weigh the bucket containing the grass seed and record the weight. Pour the contents back into the hopper and then weigh the empty bucket. Subtract these two amounts to determine the amount of grass seed remaining in the hopper (for example, 20 pounds (9 kg) remains.)

  8. Subtract the amount remaining in the hopper (step 7) from the amount originally added (step 4); the result is the amount applied to the course.

    Amount Applied

     25 lb (11.3 kg) – 20 lb (9 kg)=5 lb (2.3 kg)

    For this example, 5 lb (2.3 kg) was applied to 1,000 ft2 (93 m2).

  9. If necessary, adjust the rate lever to achieve the recommended amount to be applied and repeat the procedure. Once the correct application rate is achieved, repeat this procedure an additional time to verify the results.

Spreading Chart

The chart below is for reference only.

Grass Seed Application at Maximum Ground Speed(Coverage 1,000 ft2 (93 m2))
Typelb/1,000 ft2 (93 m2Gate OpeningSpread Width
Blue Grass or Red Top2 lb.254 ft (1.2 m)
Park, Merion, Delta, or Kentucky Bluegrass.5 lb.254 ft (1.2 m)
Hulled Bermuda2 lb.756 ft (1.8 m)
Mixtures Including Coarse Seeds6 lb.756 ft (1.8 m)
Rye Grasses or Tall Fescue6 lb.75 to max. open6 ft (1.8 m)
Dichondra.75 lb.258 ft (2.4 m)
Pensacola Bahia6 lb.507ft (2.1 m)

Spreading

Spreading Tips:

  • To ensure uniform application, be sure to overlap the grass seed distribution. The highest amount of seed will dispense from the front of the hopper and less from each side. Adjust the distribution pattern to achieve desired results.

  • Watch for changes in the distribution pattern; unequal distribution may lead to striping.

    g207791

    Figure 17

    1. Narrow distribution-side deflector lowered
    2. Forward
    3. Effective spreading width—variable 4–22 ft (1.2–6.7 m)
    4. Do Not spread when turning 180 degrees
    5. End of spreading job
    6. Property fence
    7. Gate

  1. Start the engine and place the throttle midway between the “SLOW” and “FAST” positions.

  2. Turn on the impeller speed control.

  3. Set the impeller speed to the appropriate setting.

  4. Move the throttle to the “FAST” position and drive forward.

  5. Open the hopper gate and begin spreading.

    g207728

    Figure 18

    1. Effective spreading width—variable 4–22 ft (1.2–6.7 m)

  6. Evaluate the spread pattern. If adjustments are needed see the Spreader Pattern Adjustment section.

  7. When finished spreading, close the hopper gate.

Spreader Pattern Adjustment

If the spread pattern is skewed or dispensing too light/heavy to one side (see Figure 19 ), adjust the gate as follows:

g025543

Figure 19

  1. Heavy to left side
  2. Move ramp pattern to shaded position
  3. Heavy to right side

Note: Do Not adjust the ramps to split product flow. Use only the front or rear ramp positions as shown.

  1. Unlock the spreader pattern control knob by turning it counterclockwise 90 degrees.

    g207877

    Figure 20

    1. Spreader pattern control knob
    2. Control handle

    To adjust when the grass seed pattern is heavy:

    • to the left side, slightly pull the control handle rearward.

    • to the right side, slightly push the control handle forward.

  2. Lock the spreader pattern control by turning the control knob clockwise 90 degrees.

Operating Tips

Over Seeding

Important: Do Not put down more seed than recommended by the seed company. Over seeding can cause the grass to be too thick and cause it to be susceptible to fungus.

Note: The machine will seed at the same rate going both forward and rearward.

Note: If there is excessive thatch, it may be necessary to remove the thatch prior to seeding.

Removing the Spreader Attachment

  1. Stop engine, wait for all moving parts to stop, engage parking brake, and remove the key.

  2. Unplug the spreader accessory harness (reference Figure 9).

  3. Disconnect the cable ball joint from the control lever (reference Figure 6). Loosen the knob on the cable mount bracket.

  4. Remove and retain the hitch pin from the receiver (reference Figure 4)

  5. Remove the hopper assembly, control cable, and accessory harness.

    Note: All other spreader attachment components may stay mounted on the machine. Make sure components are secure and away from moving parts.

Maintenance

Note: Determine the left and right sides of the machine from the normal operating position.

Maintenance Safety

Warning

While maintenance or adjustments are being made, someone could start the engine. Accidental starting of the engine could seriously injure you or other bystanders.

Remove the key from the ignition switch, engage parking brake, and pull the wire(s) off the spark plug(s) before you do any maintenance to the unit or spreader attachment. Also push the wire(s) aside so it does not accidentally contact the spark plug(s).

  • Close the spreader gate, set the parking brake, stop engine and remove key or disconnect spark plug wire. Wait for all movement to stop before adjusting, cleaning or repairing.

  • Empty the hopper before tilting the machine for maintenance and before storing.

  • Keep the machine, guards, shields and all safety devices in place and in safe working condition. Frequently check for worn or deteriorating components and replace them with the manufacturer’s recommended parts when necessary.

    Warning

    Removal or modification of original equipment, parts and/or accessories may alter the warranty, controllability, and safety of the machine. Unauthorized modifications to the original equipment or failure to use original Exmark parts could lead to serious injury or death. Unauthorized changes to the machine, engine, fuel or venting system, may violate applicable safety standards such as: ANSI, OSHA and NFPA and/or government regulations such as EPA and CARB.

  • Use jack stands to support components when required.

    Caution

    Raising the machine for service or maintenance relying solely on mechanical or hydraulic jacks could be dangerous. The mechanical or hydraulic jacks may not be enough support or may malfunction allowing the machine to fall, which could cause injury.

    Do not rely solely on mechanical or hydraulic jacks for support. Use adequate jack stands or equivalent support.

  • Keep hands and feet away from moving parts. If possible, Do Not make adjustments with the engine running. If the maintenance or adjustment procedure require the engine to be running and components moving, use extreme caution.

    Warning

    Contact with moving parts or hot surfaces may cause personal injury.

    Keep your fingers, hands, and clothing clear of rotating components and hot surfaces.

  • Check all bolts frequently to maintain proper tightness.

Recommended Maintenance Schedule(s)

Maintenance Service IntervalMaintenance Procedure
Before each use or daily
  • Check for loose hardware.
  • Clean the debris build-up from the machine.
    		•

    Periodic Maintenance

    Check for Loose Hardware

    Maintenance Service IntervalMaintenance Procedure
    Before each use or daily
  • Check for loose hardware.
    		•

    1. Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

    2. Visually inspect machine for any loose hardware or any other possible problem. Tighten hardware or correct the problem before operating.

    Adjustments

    Spreader Pattern Control Cable Adjustment

    To adjust the spreader pattern control cable:

    1. Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

    2. Close the granular gate.

    3. Make sure the spread pattern control handle is pushed down and locked at the control panel.

    4. Loosen the jam nut at the end of the cable.

      g027205

      Figure 21

      1. Jam nut
      2. Linkage rod
      3. Impeller shaft
      4. 1/8 inch (3.2 mm) gap between ramp tooth and impeller shaft
      5. Ramp tooth

    5. Pull the linkage rod until there is 1/8 inch (3.2 mm) gap between the ramp tooth and the impeller shaft.

    6. Tighten the jam nut.

    Adjusting the Gate Closure

    1. If the gate arm is not fully closing, adjust the control cable:

      • knob located on the cable mount bracket

      • nuts located on either side of the hopper bracket

    2. Continue to adjust until the gate can be fully closed; retighten all components.

    Cleaning

    Clean Debris From Machine

    Maintenance Service IntervalMaintenance Procedure
    Before each use or daily
  • Clean the debris build-up from the machine.
    		•

    1. Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

    2. Clean off any debris or build-up on the machine, especially the impeller.

      Important: You can wash the machine with mild detergent and water. Do not pressure wash the machine. Avoid excessive use of water, especially near the control panel.

    Troubleshooting

    The following table lists some of the common causes of trouble. If a problem continues, contact an Authorized Service Dealer.

    ProblemPossible CauseCorrective Action
    Message displays “STALLED (02)”
    1. Controller has detected an excessive electrical current to the impeller motor.
    1. Check impeller and hopper for obstructions that may add an excessive load to the impeller motor. Check the electrical connections to the impeller motor to ensure they are not shorted. Press the “ON” switch to retry.
    Message displays “WIRE FAULT (04)”
    1. Controller unable to detect motor feedback voltage.
    1. Check pins 18 on the controller connector for proper pin seating and locking.
    Message displays “WIRE FAULT (05)”
    1. One of two outputs are not providing power to impeller motor.
    1. Check pins 6 and 8 on the controller connector for proper pin seating and locking.
    Message displays “WIRE FAULT (06)”
    1. Controller is unable to detect connection to the impeller motor.
    1. Power off the impeller and check electrical connections to the impeller motor.
    Controller will not power on.
    1. Fuse is blown.
    2. Improper electrical connections.
    3. Faulty controller module.
    1. Replace blown fuse.
    2. Check electrical connections at the accessory power connector and battery ring terminals and ensure both have power.
    3. Replace controller module.
    Controller fails to keep running.
    1. Electrical connections are corroded, loose, or faulty.
    1. Check the electrical connections for good contact. Clean connector terminals thoroughly with electrical contact cleaner, apply dielectric grease and reconnect.
    Switch is unresponsive.
    1. Switch connector may be loose.
    2. Pins may not be inserted into the correct terminals.
    1. Ensure switch connector is connected to the rocker switch.
    2. Check for incorrect pin positions.

    Schematics

    Electrical Schematic

    g212875