Maintenance Service Interval | Maintenance Procedure |
---|---|
Before each use or daily |
|
This rotary-blade, riding lawn mower is intended to be used by professional, hired operators. It is designed primarily for cutting grass on well-maintained lawns on residential or commercial properties. It is not designed for cutting brush or for agricultural uses.
Read this information carefully to learn how to operate and maintain your product properly and to avoid injury and product damage. You are responsible for operating the product properly and safely.
You may contact Toro directly at www.Toro.com for product safety and operation training materials, accessory information, help finding a dealer, or to register your product.
Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product. Write the numbers in the space provided.
Important: With your mobile device, you can scan the QR code (if equipped) on the serial number decal to access warranty, parts, and other product information.
This manual identifies potential hazards and has safety messages identified by the safety-alert symbol (Figure 2), which signals a hazard that may cause serious injury or death if you do not follow the recommended precautions.
This manual uses 2 words to highlight information. Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention.
This product complies with all relevant European directives; for details, please see the separate product specific Declaration of Conformity (DOC) sheet.
Go to www.Toro.com to view specifications on your model.
Gross or Net Torque: The gross or net torque of this engine was laboratory rated by the engine manufacturer in accordance with the Society of Automotive Engineers (SAE) J1940 or J2723. As configured to meet safety, emission, and operating requirements, the actual engine torque on this class of mower will be significantly lower.
Important: If you are using a machine with a Toro engine above 1500 m (5,000 ft) for a continuous period, ensure that the High Altitude Kit has been installed so that the engine meets CARB/EPA emission regulations. The High Altitude Kit increases engine performance while preventing spark-plug fouling, hard starting, and increased emissions. Once you have installed the kit, attach the high-altitude label next to the serial decal on the machine. Contact any Authorized Toro Service Dealer to obtain the proper High Altitude Kit and high-altitude label for your machine. To locate a dealer convenient to you, access our website at www.Toro.com or contact our Toro Customer Care Department at the number(s) listed in your Emission Control Warranty Statement.Remove the kit from the engine and restore the engine to its original factory configuration when running the engine under 1500 m (5,000 ft). Do not operate an engine that has been converted for high-altitude use at lower altitudes; otherwise, you could overheat and damage the engine.If you are unsure whether or not your machine has been converted for high-altitude use, look for the following label (Figure 3).
This machine has been designed in accordance with EN ISO 5395:2013.
This product is capable of amputating hands and feet and of throwing objects. Always follow all safety instructions to avoid serious personal injury.
Using this product for purposes other than its intended use could prove dangerous to you and bystanders.
Always keep the roll bar in the fully raised and locked position and use the seat belt.
Use your full attention while operating the machine. Do not engage in any activity that causes distractions; otherwise, injury or property damage may occur.
Do not operate the machine near drop-offs, ditches, embankments, water, or other hazards, or on slopes greater than 15 degrees.
Read and understand the contents of this Operator’s Manual before starting the engine.
Do not put your hands or feet near moving components of the machine.
Do not operate the machine without all guards and other safety protective devices in place and working on the machine.
Keep children and bystanders out of the operating area. Never allow children to operate the machine.
Stop the machine, shut off the engine, and remove the key before servicing, fueling, or unclogging the machine.
Improperly using or maintaining this machine can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety-alert symbol, which means Caution, Warning, or Danger—personal safety instruction. Failure to comply with these instructions may result in personal injury or death.
You can find additional safety information where needed throughout this manual.
![]() |
Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. |
Become familiar with all the controls before you start the engine and operate the machine (Figure 5 and Figure 6).
The key switch, used to start and shut off the engine, has 3 positions: OFF, RUN, and START. Refer to Starting the Engine.
Use the choke control to start a cold engine. Pull the choke control up to engage it. Push down on the choke control to disengage it.
The throttle controls the engine speed, and it has a continuous-variable setting from the SLOW to FAST position (Figure 6).
The blade-control switch, represented by a power-takeoff (PTO) symbol, engages and disengages power to the mower blades (Figure 6).
The hour meter records the number of hours the engine has operated. It operates when the engine is running. Use these times for scheduling regular maintenance (Figure 7).
There are symbols on the hour meter that indicate with a black triangle that the interlock component is positioned correctly (Figure 7).
If you turn the ignition key to the ON position for a few seconds, the battery voltage displays in the area where the hours are normally displayed.
The battery light turns on when the ignition is turned on and when the charge is below the correct operating level (Figure 7).
Use the motion-control levers to drive the machine forward, reverse, and turn either direction (Figure 5).
Use the NEUTRAL-LOCK position with the safety-interlock system to engage and to determine the NEUTRAL position.
Close the fuel-shutoff valve when transporting or storing the machine; refer to Using the Fuel-Shutoff Valve.
A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or authorized Toro distributor or go to www.Toro.com for a list of all approved attachments and accessories.
To ensure optimum performance and continued safety certification of the machine, use only genuine Toro replacement parts and accessories. Replacement parts and accessories made by other manufacturers could be dangerous, and such use could void the product warranty.
Note: Specifications and design are subject to change without notice.
122 cm mower deck | 132 cm mower deck | |
---|---|---|
Without mower deck | 121 cm (47-1/2 inches) | 124 cm (49 inches) |
Deflector up | 133 cm (53 inches) | 144 cm (56-3/4 inches) |
Deflector down | 160 cm (63-1/4 inches) | 171 cm (67-1/4 inches) |
122 cm mower deck | 132 cm mower deck | |
---|---|---|
Length | 208 cm (82 inches) | 208 cm (82 inches) |
Roll Bar Up | Roll Bar Down |
---|---|
179 cm (70-1/2 inches) | 125 cm (49 inches) |
Machines | Weight |
Machines with 122 cm mower deck | 421 kg |
928 lb | |
Machines with 132 cm mower deck | 429 kg |
946 lb |
Note: Determine the left and right sides of the machine from the normal operating position.
Never allow children or untrained people to operate or service the machine. Local regulations may restrict the age of the operator. The owner is responsible for training all operators and mechanics.
Become familiar with the safe operation of the equipment, operator controls, and safety signs.
Know how to stop the machine and shut off the engine quickly.
Check that operator-presence controls, safety switches, and shields are attached and functioning properly. Do not operate the machine unless they are functioning properly.
Before mowing, always inspect the machine to ensure that the blades, blade bolts, and cutting assemblies are in good working condition. Replace worn or damaged blades and bolts in sets to preserve balance.
Inspect the area where you will use the machine and remove all objects that the machine could throw.
Evaluate the terrain to determine the appropriate equipment and any attachments or accessories required to operate the machine properly and safely.
To avoid personal injury or property damage, use extreme care in handling fuel. Fuel vapors are flammable and explosive.
Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
Use only an approved fuel container.
Do not remove the fuel cap or add fuel to the fuel tank while the engine is running or while hot.
Do not refuel the machine indoors.
Do not store the machine or fuel container where there is an open flame, spark, or pilot light, such as on a water heater or on other appliances.
Do not fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers on the ground, away from your vehicle before filling.
Remove the equipment from the truck or trailer and refuel it while it is on the ground. If this is not possible, then refuel from a portable container rather than a fuel-dispenser nozzle.
Do not operate the machine without the entire exhaust system in place and in proper working condition.
Keep the fuel-dispenser nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
If you spill fuel on your clothing, change your clothing immediately. Wipe up any fuel that spills.
Never overfill the fuel tank. Replace the fuel cap and tighten it securely.
Store fuel in an approved container and keep it out of the reach of children. Never buy more than a 30-day supply of fuel.
Do not fill the fuel tank completely full. Add fuel to the fuel tank until the level is 6 to 13 mm (1/4 to 1/2 inch) below the bottom of the filler neck. This empty space in the tank allows fuel to expand.
Avoid prolonged breathing of vapors.
Keep your face away from the nozzle and fuel tank opening.
Avoid contact with skin; wash off spills with soap and water.
For best results, use only clean, fresh (less than 30 days old), unleaded gasoline with an octane rating of 87 or higher ((R+M)/2 rating method).
Ethanol: Gasoline with up to 10% ethanol (gasohol) or 15% MTBE (methyl tertiary butyl ether) by volume is acceptable. Ethanol and MTBE are not the same. Gasoline with 15% ethanol (E15) by volume is not approved for use. Never use gasoline that contains more than 10% ethanol by volume, such as E15 (contains 15% ethanol), E20 (contains 20% ethanol), or E85 (contains up to 85% ethanol). Using unapproved gasoline may cause performance problems and/or engine damage which may not be covered under warranty.
Do not use gasoline containing methanol.
Do not store fuel either in the fuel tank or fuel containers over the winter unless you use a fuel stabilizer.
Do not add oil to gasoline.
Use fuel stabilizer/conditioner in the machine at all times to keep the fuel fresh longer when used as directed by the fuel-stabilizer manufacturer.
Important: Do not use fuel additives containing methanol or ethanol.
Add the amount of fuel stabilizer/conditioner to fresh fuel as directed by the fuel-stabilizer manufacturer.
Park the machine on a level surface.
Engage the parking brake.
Shut off the engine and remove the key.
Clean around the fuel-tank cap.
Fill the fuel tank until the fuel gauge reads at the full mark (Figure 8).
Note: Do not fill the fuel tank completely full. The empty space in the tank allows the fuel to expand.
Before starting the machine each day, perform the Each Use/Daily procedures listed in .
New engines take time to develop full power. Mower decks and drive systems have higher friction when new, placing additional load on the engine. Allow 40 to 50 hours of break-in time for new machines to develop full power and best performance.
To avoid injury or death from rollover, keep the roll bar in the fully raised, locked position and use the seat belt.
Ensure that the seat is secured to the machine.
There is no rollover protection when the roll bar is in the down position.
Lower the roll bar only when absolutely necessary.
Do not wear the seat belt when the roll bar is in the down position.
Drive slowly and carefully.
Raise the roll bar as soon as clearance permits.
Check carefully for overhead clearances (i.e., branches, doorways, electrical wires) before driving under any objects and do not contact them.
Important: Always use the seat belt with the roll bar in the raised position.
Raise the roll bar to the operating position and rotate the knobs until they move partially into the grooves (Figure 9).
Raise the roll bar to the full upright position while pushing on the upper roll bar so that the pins snap into position when the holes align with the pins (Figure 9).
Push on the roll bar and ensure that both pins are engaged.
If the safety-interlock switches are disconnected or damaged, the machine could operate unexpectedly, causing personal injury.
Do not tamper with the interlock switches.
Check the operation of the interlock switches daily and replace any damaged switches before operating the machine.
The safety-interlock system is designed to prevent the engine from starting unless:
The blade-control switch (PTO) is disengaged.
The motion-control levers are in the NEUTRAL-LOCK position.
The parking brake is engaged.
The safety-interlock system is also designed to shut off the engine when the traction controls are moved from the locked position with the parking brake engaged or if you rise from the seat when the PTO is engaged.
The hour meter has symbols to notify the user when the interlock component is in the correct position. When the component is in the correct position, a triangle lights up in the corresponding square.
Maintenance Service Interval | Maintenance Procedure |
---|---|
Before each use or daily |
|
Test the safety-interlock system before you use the machine each time. If the safety system does not operate as described below, have an Authorized Service Dealer repair the safety system immediately.
Sit on the seat, engage the parking brake, and move the blade-control switch (PTO) to the ON position. Try starting the engine; the engine should not crank.
Sit on the seat, engage the parking brake, and move the blade-control switch (PTO) to the OFF position. Move either motion-control lever (out of the NEUTRAL-LOCK position). Try starting the engine; the engine should not crank. Repeat for other control lever.
Sit on the seat, engage the parking brake, move the blade-control switch (PTO) to the OFF position, and move the motion-control levers to the NEUTRAL-LOCK position. Start the engine. While the engine is running, disengage the parking brake, engage the blade-control switch (PTO), and rise slightly from the seat; the engine should shut off.
Sit on the seat, engage the parking brake, move the blade-control switch (PTO) to the OFF position, and move the motion-control levers to NEUTRAL-LOCK position. Start the engine. While the engine is running, center either motion-control lever and move it forward or reverse; the engine should shut off. Repeat for other motion-control lever.
Sit on the seat, disengage the parking brake, move the blade-control switch (PTO) to the OFF position, and move the motion-control levers to NEUTRAL-LOCK position. Try starting the engine; the engine should not crank.
The seat can move forward and backward. Position the seat where you have the best control of the machine and are most comfortable (Figure 11).
The MyRide™ suspension system adjusts to provide a smooth and comfortable ride. You can adjust the rear 2-shock assemblies to quickly and easily change the suspension system. Position the suspension system where you are most comfortable.
The slots for the rear-shock assemblies have detent positions for reference. You can position the rear-shock assemblies anywhere in the slot, not just in the detent positions.
The following graphic shows the position for a soft or firm ride and the different detent positions (Figure 12).
Note: Ensure that the left and right rear-shock assemblies are always adjusted to the same positions.
Adjust the rear-shock assemblies (Figure 13).
Use only Toro approved attachments and accessories.
If more than one accessory-mount kit (i.e., bucket kit or universal mount kit) is added to any of the 4 locations shown in Figure 14, add a front-weight kit. Contact your Authorized Service Dealer for the front-weight kit.
The owner/operator can prevent and is responsible for accidents that may cause personal injury or property damage.
Wear appropriate clothing, including eye protection; long pants; slip-resistant, substantial footwear; and hearing protection. Tie back long hair and do not wear loose jewelry.
Do not operate the machine while ill, tired, or under the influence of alcohol or drugs.
Never carry passengers on the machine and keep bystanders and pets away from the machine during operation.
Operate the machine only in good visibility to avoid holes or hidden hazards.
Avoid mowing on wet grass. Reduced traction could cause the machine to slide.
Ensure that all drives are in neutral, the parking brake is engaged, and you are in the operating position before you start the engine.
Keep your hands and feet away from the cutting units. Keep clear of the discharge opening at all times.
Look behind and down before backing up to be sure of a clear path.
Use care when approaching blind corners, shrubs, trees, or other objects that may obscure your vision.
Do not mow near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel goes over the edge or if the edge gives way.
Stop the blades whenever you are not mowing.
Stop the machine, shut off the engine, remove the key, and inspect the blades after striking an object or if there is an abnormal vibration in the machine. Make all necessary repairs before resuming operation.
Slow down and use caution when making turns and crossing roads and sidewalks with the machine. Always yield the right-of-way.
Disengage the drive to the cutting unit, shut off the engine, and remove the key before adjusting the height of cut (unless you can adjust it from the operating position).
Never run an engine in an area where exhaust gases are enclosed.
Never leave a running machine unattended.
Before leaving the operating position (including to empty the catchers or to unclog the chute), do the following:
Stop the machine on level ground.
Disengage the power takeoff and lower the attachments.
Engage the parking brake.
Shut off the engine and remove the key.
Wait for all moving parts to stop.
Do not operate the machine when there is the risk of lightning.
Do not use the machine as a towing vehicle unless it has a hitch installed.
Do not change the governor speed or overspeed the engine.
Use only accessories and attachments approved by Toro.
This machine produces sound levels in excess of 85 dBA at the operator’s ear and can cause hearing loss through extended periods of exposure.
Do not remove the roll bar from the machine.
Ensure that the seat belt is attached and that you can release it quickly in an emergency.
Always wear your seat belt when the roll bar is up.
Check carefully for overhead obstructions and do not contact them.
Keep the roll bar in safe operating condition by thoroughly inspecting it periodically for damage and keeping all the mounting fasteners tight.
Replace a damaged roll bar. Do not repair or alter it.
Slopes are a major factor related to loss of control and rollover accidents, which can result in severe injury or death. The operator is responsible for safe slope operation. Operating the machine on any slope requires extra caution. Before using the machine on a slope, do the following:
Review and understand the slope instructions in the manual and on the machine.
Use an angle indicator to determine the approximate slope angle of the area.
Never operate on slopes greater than 15 degrees.
Evaluate the site conditions of the day to determine if the slope is safe for machine operation. Use common sense and good judgment when performing this evaluation. Changes in the terrain, such as moisture, can quickly affect the operation of the machine on a slope.
Identify hazards at the base of the slope. Do not operate the machine near drop-offs, ditches, embankments, water, or other hazards. The machine could suddenly roll over if a wheel goes over the edge or the edge collapses. Keep a safe distance (twice the width of the machine) between the machine and any hazard. Use a walk-behind machine or a hand trimmer to mow the grass in these areas.
Avoid starting, stopping, or turning the machine on slopes. Avoid making sudden changes in speed or direction; turn slowly and gradually.
Do not operate a machine under any conditions where traction, steering, or stability is in question. Be aware that operating the machine on wet grass, across slopes, or downhill may cause the machine to lose traction. Loss of traction to the drive wheels may result in sliding and a loss of braking and steering. The machine can slide even if the drive wheels are stopped.
Remove or mark obstacles such as ditches, holes, ruts, bumps, rocks, or other hidden hazards. Tall grass can hide obstacles. Uneven terrain could overturn the machine.
Use extra care while operating with accessories or attachments, such as grass-collection systems. These can change the stability of the machine and cause a loss of control. Follow directions for counterweights.
If possible, keep the deck lowered to the ground while operating on slopes. Raising the deck while operating on slopes can cause the machine to become unstable.
Use the mower deck as a step to get into the operator’s position (Figure 17).
Always engage the parking brake when you stop the machine or leave it unattended.
Park the machine on a level surface.
The blade-control switch (PTO) starts and stops the mower blades and any powered attachments.
Note: Engaging the blade-control switch (PTO) with the throttle position at half or less causes excessive wear to the drive belts.
You can move the throttle control between FAST and SLOW positions (Figure 22).
Always use the FAST position when engaging the PTO.
Note: A warm or hot engine may not require choking.
Important: Do not engage the starter for more than 5 seconds at a time. Engaging the starter motor for more than 5 seconds can damage the starter motor. If the engine fails to start, wait 10 seconds before operating the engine starter again.
Children or bystanders may be injured if they move or attempt to operate the machine while it is unattended.
Always remove the key and engage the parking brake when leaving the machine unattended.
Important: Make sure that the fuel-shutoff valve is closed before transporting or storing the machine, as fuel leakage may occur. Engage the parking brake before transporting. Make sure that you remove the key as the fuel pump may run and cause the battery to lose charge.
The drive wheels turn independently, powered by hydraulic motors on each axle. You can turn 1 side in reverse while you turn the other forward, causing the machine to spin rather than turn. This greatly improves the machine maneuverability but may require some time for you to adapt to how it moves.
The throttle control regulates the engine speed as measured in rpm (revolutions per minute). Place the throttle control in the FAST position for best performance. Always operate in the full throttle position when mowing.
The machine can spin very rapidly. You may lose control of the machine and cause personal injury or damage to the machine.
Use caution when making turns.
Slow the machine down before making sharp turns.
Note: The engine shuts off when you move the traction-control with the parking brake engaged.
To stop the machine, pull the motion-control levers to the NEUTRAL position.
Disengage the parking brake; refer to Disengaging the Parking Brake.
Move the levers to the center, unlocked position.
To go forward, slowly push the motion-control levers forward (Figure 27).
Move the levers to the center, unlocked position.
To go backward, slowly pull the motion-control levers rearward (Figure 28).
The transport lock has 2 positions, and is used with the deck-lift pedal. There is a LOCK position and an UNLOCK position for the transport position of the mower deck (Figure 29).
Adjust the height-of-cut from 38 to 127 mm (1-1/2 to 5 inches) in 6 mm (1/4 inch) increments by moving the height-of-cut pin into different hole locations.
Move the transport lock to the LOCK position.
Push on the deck-lift pedal with your foot and raise the mower deck to the TRANSPORT position (also the 127 mm or 5 inch cutting-height position) as shown in Figure 30.
Remove the pin from the height-of-cut bracket (Figure 30).
Select a hole in the height-of-cut bracket corresponding to the height-of-cut desired, and insert the pin (Figure 30).
Push on the deck lift, pull up on the transport lock knob, and slowly lower the mower deck.
Whenever you change the height of cut, adjust the height of the anti-scalp rollers.
Note: Adjust the anti-scalp rollers so that the rollers do not touch the ground in normal, flat mowing areas.
Park the machine on a level surface, disengage the blade-control switch and engage the parking brake; refer to Engaging the Parking Brake.
Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.
Adjust the anti-scalp rollers as shown in Figure 31.
The mower has a hinged grass deflector that disperses clippings to the side and down toward the turf.
Without a grass deflector, discharge cover, or a complete grass-catcher assembly mounted in place, you and others are exposed to blade contact and thrown debris. Contact with rotating mower blade(s) and thrown debris will cause injury or death.
Never remove the grass deflector from the mower deck because the grass deflector routes material down toward the turf. If the grass deflector is ever damaged, replace it immediately.
Never put your hands or feet under the mower deck.
Never try to clear the discharge area or mower blades unless you move the blade-control switch (PTO) to the OFF position, rotate the key switch to the OFF position, and remove the key from the key switch.
Make sure that the grass deflector is in the down position.
For best mowing and maximum air circulation, operate the engine at the FAST position. Air is required to thoroughly cut grass clippings, so do not set the height-of-cut so low as to totally surround the mower deck in uncut grass. Always try to have 1 side of the mower deck free from uncut grass, which allows air to be drawn into the mower deck.
Cut grass slightly longer than normal to ensure that the cutting height of the mower deck does not scalp any uneven ground. However, the cutting height used in the past is generally the best one to use. When cutting grass longer than 15 cm (6 inches) tall, you may want to cut the lawn twice to ensure an acceptable quality of cut.
It is best to cut only about a third of the grass blade. Cutting more than that is not recommended unless grass is sparse, or it is late fall when grass grows more slowly.
Alternate the mowing direction to keep the grass standing straight. This also helps disperse clippings, which enhances decomposition and fertilization.
Grass grows at different rates at different times of the year. To maintain the same cutting height, mow more often in early spring. As the grass growth rate slows in mid summer, mow less frequently. If you cannot mow for an extended period, first mow at a high cutting height, then mow again 2 days later at a lower height setting.
To improve cut quality, use a slower ground speed in certain conditions.
When mowing uneven turf, raise the cutting height to avoid scalping the turf.
If you must stop the forward motion of the machine while mowing, a clump of grass clippings may drop onto your lawn. To avoid this, move onto a previously cut area with the blades engaged or you can disengage the mower deck while moving forward.
Clean clippings and dirt from the underside of the mower deck after each use. If grass and dirt build up inside the mower deck, cutting quality will eventually become unsatisfactory.
Maintain a sharp blade throughout the cutting season because a sharp blade cuts cleanly without tearing or shredding the grass blades. Tearing and shredding turns grass brown at the edges, which slows growth and increases the chance of disease. Check the mower blades after each use for sharpness, and for any wear or damage. File down any nicks and sharpen the blades as necessary. If a blade is damaged or worn, replace it immediately with a genuine Toro replacement blade.
Park the machine on a level surface; engage the parking brake; shut off the engine; remove the key; and wait for all movement to stop before leaving the machine.
Clean grass and debris from the cutting units, drives, mufflers, cooling screens, and engine to help prevent fires. Clean up oil or fuel spills.
Shut off the fuel while storing or transporting the machine.
Disengage the drive to the attachment whenever you are transporting or not using the machine.
Allow the engine to cool before storing the machine in any enclosure.
Maintain and clean the seat belt(s) as necessary.
Never store the machine or fuel container where there is an open flame, spark, or pilot light, such as on a water heater or on other appliances.
Close the fuel-shutoff valve for transport, maintenance, and storage (Figure 33).
Ensure that the fuel-shutoff valve is open when starting the engine.
Hands may become entangled in the rotating drive components below the engine deck, which could result in serious injury.
Shut off the engine, remove the key, and allow all moving parts to stop before accessing the drive-wheel release valves.
The engine and hydraulic-drive units can become very hot. Touching a hot engine or hydraulic-drive units can cause severe burns.
Allow the engine and hydraulic-drive units to cool completely before accessing the drive-wheel release valves.
The drive-wheel release valves are located on the left and right sides underneath the engine deck.
Park the machine on a level surface, disengage the blade-control switch, and engage the parking brake.
Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.
Locate the bypass levers behind the seat, down on the left and right side of the frame.
To push the machine, move both bypass knobs rearward and lock them into place (Figure 34).
Disengage the parking brake before pushing the machine.
To run the machine, move the bypass knobs to the FORWARD position and lock them into place (Figure 34).
Use a heavy-duty trailer or truck to transport the machine. Use a full-width ramp. Ensure that the trailer or truck has all the necessary brakes, lighting, and marking as required by law. Please carefully read all the safety instructions. Knowing this information could help you or bystanders avoid injury. Refer to your local ordinances for trailer and tie-down requirements.
Driving on the street or roadway without turn signals, lights, reflective markings, or a slow-moving-vehicle emblem is dangerous and can lead to accidents, causing personal injury.
Do not drive the machine on a public street or roadway.
Loading a machine onto a trailer or truck increases the possibility of tip-over and could cause serious injury or death (Figure 35).
Use only a full-width ramp; do not use individual ramps for each side of the machine.
Do not exceed a 15-degree angle between the ramp and the ground or between the ramp and the trailer or truck.
Ensure that the length of ramp is at least 4 times as long as the height of the trailer or truck bed to the ground. This ensures that ramp angle does not exceed 15 degrees on flat ground.
Loading a machine onto a trailer or truck increases the possibility of tip-over and could cause serious injury or death.
Use extreme caution when operating a machine on a ramp.
Back the machine up the ramp and drive it forward down the ramp.
Avoid sudden acceleration or deceleration while driving the machine on a ramp as this could cause a loss of control or a tip-over situation.
If using a trailer, connect it to the towing vehicle and connect the safety chains.
If applicable, connect the trailer brakes and lights.
Lower the ramp, ensuring that the angle between the ramp and the ground does not exceed 15 degrees (Figure 35).
Back the machine up the ramp (Figure 36).
Shut off the engine, remove the key, and engage the parking brake.
Tie down the machine near the front caster wheels and the rear bumper with straps, chains, cable, or ropes (Figure 37). Refer to local regulations for tie-down requirements.
Maintenance Service Interval | Maintenance Procedure |
---|---|
After the first 5 hours |
|
After the first 75 hours |
|
Before each use or daily |
|
Every 25 hours |
|
Every 50 hours |
|
Every 100 hours |
|
Every 200 hours |
|
Every 250 hours |
|
Every 500 hours |
|
Monthly |
|
Yearly or before storage |
|
Before repairing the machine do the following:
Disengage the drives.
Engage the parking brake.
Shut off the engine and remove the key.
Disconnect the spark-plug wire.
Park the machine on a level surface.
Clean grass and debris from the cutting unit, drives, mufflers, and engine to help prevent fires.
Clean up oil or fuel spills.
Do not allow untrained personnel to service the machine.
Use jack stands to support the machine and/or components when required.
Carefully release pressure from components with stored energy.
Disconnect the battery or remove the spark-plug wire before making any repairs. Disconnect the negative terminal first and the positive terminal last. Connect the positive terminal first and negative last.
Use care when checking the blades. Wrap the blade(s) or wear thickly padded gloves, and use caution when servicing them. Only replace blades; do not straighten or weld them.
Keep your hands and feet away from moving parts. If possible, do not make adjustments with the engine running.
Keep all parts in good working condition and all hardware tightened, especially the blade-attachment bolts. Replace all worn or damaged decals.
Never interfere with the intended function of a safety device or reduce the protection provided by a safety device. Check their proper operation regularly.
Check the parking brake operation frequently. Adjust and service as required.
Loosen the top bolt of the curtain to release the mower-deck curtain and access the top of the mower deck (Figure 38). Tighten the bolt after maintenance to install the curtain.
Loosen the 2 front bolts and remove the sheet-metal guard to access the mower belts and spindles (Figure 39). Install the sheet-metal guard and tighten the bolts after maintenance.
Maintenance Service Interval | Maintenance Procedure |
---|---|
Every 25 hours |
|
Every 50 hours |
|
Grease Type: No. 2 lithium or molybdenum grease
Park the machine on a level surface, disengage the blade-control switch, and engage the parking brake; refer to Engaging the Parking Brake.
Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.
Clean the grease fittings with a rag.
Note: Scrape any paint off the front of the fitting(s).
Grease the pump idler-pulley pivot with 1 or 2 pumps of grease (Figure 40).
Grease the front caster axles (Figure 40).
Wipe up any excess grease.
Shut off the engine, and remove the key before checking the oil or adding oil to the crankcase.
Keep your hands, feet, face, clothing, and other body parts away the muffler and other hot surfaces.
Maintenance Service Interval | Maintenance Procedure |
---|---|
Before each use or daily |
|
Note: Service the air cleaner more frequently (every few hours) if operating conditions are extremely dusty or sandy.
Park the machine on a level surface, disengage the blade-control switch (PTO), and engage the parking brake.
Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.
Clean around the air-cleaner cover to prevent dirt from getting into the engine and causing damage.
Lift the cover and rotate the air-cleaner assembly out of the engine (Figure 41).
Separate the foam and paper elements (Figure 42).
Maintenance Service Interval | Maintenance Procedure |
---|---|
Every 25 hours |
|
Every 100 hours |
|
Wash the foam element in liquid soap and warm water. When the element is clean, rinse it thoroughly.
Dry the element by squeezing it in a clean cloth.
Important: Replace the foam element if it is torn or worn.
Maintenance Service Interval | Maintenance Procedure |
---|---|
Every 100 hours |
|
Every 200 hours |
|
Clean the paper element by tapping it gently to remove dust.
Note: If it is very dirty, replace the paper element with a new one.
Inspect the element for tears, an oily film, or damage to the rubber seal.
Replace the paper element if it is damaged.
Important: Do not clean the paper filter.
Install the foam element over the paper element.
Note: Ensure that you do not damage the elements.
Align the holes of the filter into the manifold ports.
Rotate the filter down into the chamber and fully seat it against the manifold (Figure 43).
Close the cover.
Oil Type: Detergent oil (API service SF, SG, SH, SJ, or SL)
Crankcase Capacity: 2.4 L (81 fl oz) with oil filter
Viscosity: See the table below.
Maintenance Service Interval | Maintenance Procedure |
---|---|
Before each use or daily |
|
Note: Check the oil when the engine is cold.
Important: If you overfill or underfill the engine crankcase with oil and run the engine, you may damage the engine.
Park the machine on a level surface, disengage the blade-control switch (PTO), and engage the parking brake.
Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.
Note: Ensure that the engine is cool so that the oil has had time to drain into the sump.
To keep dirt, grass clippings, etc., out of the engine, clean the area around the oil-fill cap and dipstick before removing it (Figure 45).
Maintenance Service Interval | Maintenance Procedure |
---|---|
After the first 5 hours |
|
Every 100 hours |
|
Park the machine on a level surface to ensure that the oil drains completely.
Disengage the blade-control switch (PTO) and engage the parking brake.
Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.
Drain the oil from the engine.
Change the engine-oil filter (Figure 47).
Note: Ensure that the oil-filter gasket touches the engine and then turn the filter an extra 3/4 turn.
Slowly pour approximately 80% of the specified oil into the filler tube and slowly add the additional oil to bring it to the Full mark (Figure 48).
Dispose of the used oil at a recycling center.
Maintenance Service Interval | Maintenance Procedure |
---|---|
Every 100 hours |
|
Every 200 hours |
|
Ensure that the air gap between the center and side electrodes is correct before installing the spark plug. Use a spark plug wrench for removing and installing the spark plug and a gapping tool or feeler gauge to check and adjust the air gap. Install a new spark plug if necessary.
Type: Champion® RN9YC or NGK® BPR6ES
Air gap: 0.76 mm (0.03 inch)
Park the machine on a level surface, disengage the blade-control switch (PTO), and engage the parking brake.
Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.
Clean the area around the base of the plug to keep dirt and debris out of the engine.
Remove the spark plug (Figure 49).
Important: Do not clean the spark plug(s). Always replace the spark plug(s) when it has a black coating, worn electrodes, an oily film, or cracks.
If you see light brown or gray on the insulator, the engine is operating properly. A black coating on the insulator usually means the air cleaner is dirty.
Set the gap to 0.75 mm (0.03 inch).
Maintenance Service Interval | Maintenance Procedure |
---|---|
Before each use or daily |
|
Park the machine on a level surface, disengage the blade-control switch (PTO), and engage the parking brake.
Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.
Remove the air filter from the engine.
Remove the engine shroud.
To prevent debris entering the air intake, install the air filter to the filter base.
Clean debris and grass from the parts.
Remove the air filter and install the engine shroud.
Install the air filter.
Maintenance Service Interval | Maintenance Procedure |
---|---|
Every 50 hours |
|
Hot exhaust-system components may ignite fuel vapors even after you shut off the engine. Hot particles exhausted during engine operation may ignite flammable materials, resulting in personal injury or property damage.
Do not refuel or run the engine unless the spark arrester is installed.
Park the machine on a level surface, disengage the PTO, and engage the parking brake.
Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.
Wait for the muffler to cool.
If you see any breaks in the screen or welds, replace the arrester.
If the screen is plugged, remove the arrester, shake loose particles out of the arrester, and clean the screen with a wire brush (soak the screen in solvent if necessary).
Install the arrester on the exhaust outlet.
Maintenance Service Interval | Maintenance Procedure |
---|---|
Every 500 hours |
|
Park the machine on a level surface, disengage the blade-control switch (PTO), and engage the parking brake.
Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.
Remove the filter from the vent hose.
Insert a new filter into the end of the vent hose.
In certain conditions, fuel is extremely flammable and highly explosive. A fire or explosion from fuel can burn you, others, and can damage property.
Perform any fuel-related maintenance when the engine is cold. Do this outdoors in an open area. Wipe up any fuel that spills.
Never smoke when draining fuel, and stay away from an open flame or where a spark may ignite the fuel fumes.
Maintenance Service Interval | Maintenance Procedure |
---|---|
Every 500 hours |
|
Important: Install the fuel line hoses and secure with plastic ties the same as they were originally installed at the factory to keep the fuel line away from components that can cause fuel line damage.
The fuel filter is located near the engine on the left front of the engine.
Park the machine on a level surface, disengage the blade-control switch (PTO), and engage the parking brake.
Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.
Allow the machine to cool down.
Close the fuel-shutoff valve under the seat.
Replace the fuel filter (Figure 52).
Note: Ensure that the markings on the filter follow the fuel flow direction.
Open the fuel-shutoff valve.
Do not attempt to drain the fuel tank. Ensure that an Authorized Service Dealer drains the fuel tank and services any components of the fuel system.
Disconnect the battery before repairing the machine. Disconnect the negative terminal first and the positive last. Connect the positive terminal first and the negative last.
Charge the battery in an open, well-ventilated area, away from sparks and flames. Unplug the charger before connecting or disconnecting the battery. Wear protective clothing and use insulated tools.
Maintenance Service Interval | Maintenance Procedure |
---|---|
Monthly |
|
Battery terminals or metal tools could short against metal machine components, causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury.
When removing or installing the battery, do not allow the battery terminals to touch any metal parts of the machine.
Do not allow metal tools to short between the battery terminals and metal parts of the machine.
Park the machine on a level surface, disengage the blade-control switch (PTO), and engage the parking brake.
Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.
Disconnect the negative (black) ground cable from the battery post (Figure 53).
Note: Retain all fasteners.
Incorrectly removing the cables from battery could damage the machine and cables, causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury.
Always disconnect the negative (black) battery cable before disconnecting the positive (red) cable.
Always connect the positive (red) battery cable before connecting the negative (black) cable.
Slide the rubber cover off the positive (red) cable.
Disconnect the positive (red) cable from the battery post (Figure 52).
Note: Retain all fasteners.
Remove the rubber strap (Figure 53).
Remove the battery.
Charging the battery produces gasses that can explode.
Never smoke near the battery and keep sparks and flames away from the battery.
Important: Always keep the battery fully charged (1.265 specific gravity). This is especially important to prevent battery damage when the temperature is below 0°C (32°F).
Remove the battery from the chassis; refer to Removing the Battery.
Charge the battery for 10 to 15 minutes at 25 to 30 A or for 30 minutes at 10 A.
Note: Do not overcharge the battery.
When the battery is fully charged, unplug the charger from the electrical outlet, then disconnect the charger leads from the battery posts (Figure 54).
Install the battery in the machine and connect the battery cables; refer to Installing the Battery.
Note: Do not run the machine with the battery disconnected; electrical damage may occur.
Position the battery in the tray with the terminal posts opposite from the hydraulic tank (Figure 53).
Install the positive (red) battery cable to the positive (+) battery terminal.
Install the negative (black) battery cable and ground wire to the negative (-) battery terminal.
Note: For MyRide machines, ensure that the ground cable does not rub against the trailing arm or lower shock mount (Figure 56).
Secure the cables with 2 bolts, 2 washers, and 2 locknuts (Figure 53).
Slide the red terminal boot onto the positive (+) battery terminal.
Secure the battery with the rubber strap (Figure 53).
The electrical system is protected by fuses. It requires no maintenance; however, if a fuse blows check the component and circuit for a malfunction or short.
The fuses are located on the right console next to the seat (Figure 56).
To replace the fuses, pull out the fuse to remove it.
Install a new fuse (Figure 56).
Maintenance Service Interval | Maintenance Procedure |
---|---|
Before each use or daily |
|
Inspect the seat belt for wear, cuts, and proper operation of the retractor and buckle. Replace the seat belt if it is damaged.
Maintenance Service Interval | Maintenance Procedure |
---|---|
Before each use or daily |
|
To avoid injury or death from rollover, keep the roll bar in the fully raised, locked position and use the seat belt.
Ensure that the seat is secured to the machine.
Check that both the mounting hardware and the knobs are in good working condition.
Make sure that the knobs are fully engaged with the roll bar in the raised position.
Note: The upper hoop of the roll bar may need to be pushed forward or pulled rearward to fully engage both knobs (Figure 57 and Figure 58).
Disengage the blade-control switch (PTO).
Drive to an open, flat area and move the motion-control levers to the NEUTRAL-LOCK position.
Move the throttle midway between the FAST and SLOW positions.
Move both motion-control levers forward until they both hit the stops in the T-slot.
Check which way the machine tracks.
If the machine tracks to the right, insert a 3/16 inch hex wrench through the access hole in the right front cover panel and rotate the tracking screw clockwise or counterclockwise to adjust the travel of the lever (Figure 59).
If the machine tracks to the left, insert a 3/16 inch hex wrench through the access hole in the right front cover panel and rotate the tracking screw clockwise or counterclockwise to adjust the travel of the lever (Figure 59).
Drive the machine and check the full forward tracking.
Repeat the adjustment until the desired tracking is obtained.
Maintenance Service Interval | Maintenance Procedure |
---|---|
Every 50 hours |
|
Maintain the air pressure in the front and rear tires at 90 kPa (13 psi). Uneven tire pressure can cause uneven cut. Check the tires when they are cold to get the most accurate pressure reading.
Check and torque the wheel lug nuts to 122 to 136 N∙m (90 to 100 ft-lb).
Maintenance Service Interval | Maintenance Procedure |
---|---|
Before each use or daily |
|
Before each use remove any buildup of grass, dirt, or other debris from the engine screen, engine exhaust, and the area around the engine. This helps ensure adequate cooling and correct engine speed and reduces the possibility of overheating and mechanical damage to the engine.
Maintenance Service Interval | Maintenance Procedure |
---|---|
Every 500 hours |
|
Note: Perform this procedure whenever you remove or replace a brake component.
Park the machine on a level surface, disengage the blade-control switch (PTO), and engage the parking brake.
Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.
Set up the machine to be pushed by hand. Refer to Using the Drive-Wheel Release Valves.
Raise the back of the machine up and support the machine with jack stands.
Relying solely on mechanical or hydraulic jacks to support a raised machine for service or maintenance could be dangerous because the jacks may not provide enough support or may malfunction, allowing the machine to fall and possibly cause serious injury.
Do not rely solely on mechanical or hydraulic jacks for support. Use adequate jack stands or equivalent support.
Engage and disengage the parking brake and check each drive tire to ensure that each brake engages and disengages.
If an adjustment is necessary, disengage the parking brake. Remove the cotter pin from the brake linkage shaft (Figure 61).
Check both spring lengths as shown in Figure 62. If an adjustment is necessary, turn the top nut clockwise to shorten the spring and counterclockwise to lengthen it.
Push the parking brake lever all the way forward and down.
Rotate the brake-linkage shaft until the end aligns with the hole in the lever.
Shorten the linkage by turning it clockwise.
Lengthen the linkage by turning it counterclockwise.
Insert the brake-linkage shaft into the parking-brake hole and secure with the cotter pin. Repeat step 5 and adjust if necessary.
When adjustment is complete, remove the jack stands or equivalent support and lower the machine.
Place the machine into the OPERATING position. Refer to Using the Drive-Wheel Release Valves.
Maintenance Service Interval | Maintenance Procedure |
---|---|
Every 50 hours |
|
Replace the belt if it is worn. The signs of a worn belt include squealing while the belt is rotating; the blades slipping while cutting grass; and frayed edges, burn marks, and cracks on the belt.
Park the machine on a level surface, disengage the blade-control switch (PTO), and engage the parking brake.
Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.
Lower the mower to the 76 mm (3 inch) height of cut.
Loosen the bolt on each belt cover.
Loosen the bottom bolt holding the mower-deck curtain to the mower deck; refer to Releasing the Mower-Deck Curtain.
Remove the sheet-metal guard; refer to Removing the Sheet-Metal Guard.
Remove the belt covers and the bolts attached to them (Figure 63).
Remove the spring tension from the spring-loaded idler pulley. Refer to Figure 65.
Note: Use the spring removal tool (Toro Part No. 92-5771) to remove the spring from the mower-deck post (Figure 65).
Remove the belt from the mower-deck pulleys and the clutch pulley.
Install the new belt around the mower pulleys and the clutch pulley under the engine (Figure 64).
Install the idler spring (Figure 64).
Note: Seat the spring ends in the anchor grooves.
Install the belt covers and the bolts attached to them (Figure 66).
Install the sheet-metal guard; refer to Removing the Sheet-Metal Guard.
Tighten the bottom bolt holding the mower-deck curtain to the mower deck; refer to Releasing the Mower-Deck Curtain.
Park the machine on a level surface, disengage the blade-control switch (PTO), and engage the parking brake.
Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.
Remove the mower belt; refer to Replacing the Mower Belt.
Raise the machine and support it with jack stands (Figure 68).
Remove the clutch stop (Figure 67).
Remove the idler spring from the post (Figure 68).
Remove the existing belt from the hydraulic-pump-drive pulleys and the engine pulley.
Install the new belt around the engine pulley and the 2 hydraulic-pump pulleys (Figure 68).
Install the clutch stop (Figure 67).
Install the mower belt; refer to Belt Maintenance.
If the ends of the levers hit against each other, refer to Adjusting the Motion-Control Linkage.
You can adjust the motion control levers higher or lower for maximum comfort.
Disengage the blade-control switch (PTO), move the motion-control levers to the NEUTRAL-LOCK position, and engage the parking brake.
Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.
Remove the hardware holding the control lever to the control-arm shaft.
Move the control lever to the next set of holes. Secure the lever with the hardware.
Repeat the adjustment for the opposite control lever.
Disengage the blade-control switch (PTO), move the motion-control levers to the NEUTRAL-LOCK position, and engage the parking brake.
Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.
Loosen the upper bolt holding the control lever to the control arm shaft.
Loosen the lower bolt just enough to pivot the control lever fore or aft. Tighten both bolts to secure the control in the new position.
Repeat the adjustment for the opposite control lever.
Located on either side of the machine, below the seat, are the pump-control linkages. Rotating the end nut with a 1/2-inch deep socket wrench allows fine tuning adjustments so that the machine does not move in neutral. Any adjustments should be made for neutral positioning only.
The engine must be running and the drive wheels turning so that you can perform the adjustments. Contact with moving parts or hot surfaces may cause personal injury.
Keep your fingers, hands, and clothing clear of rotating components and hot surfaces.
Disengage the blade-control switch (PTO), move the motion-control levers to the NEUTRAL-LOCK position, and engage the parking brake.
Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.
Push the deck-lift pedal and remove the height-of-cut pin. Lower the deck to the ground.
Raise the rear of the machine up and support it with jack stands (or equivalent support) just high enough to allow the drive wheels to turn freely.
Remove the electrical connection from the seat safety switch, located under the bottom cushion of the seat.
Note: The switch is a part of the seat assembly.
Temporarily install a jumper wire across the terminals in the connector of the main harness.
Start the engine, run it at full throttle, and disengage the parking brake.
Note: Before starting the engine, ensure that the parking brake is engaged and that the motion-control levers are out. You do not have to be in the seat.
Run the machine at least 5 minutes with the drive levers in the full forward speed to bring the hydraulic fluid up to operating temperature.
Note: The motion-control levers must be in neutral while you are making any adjustments.
Bring the motion-control levers into the NEUTRAL position.
Check and ensure that the control-plate tabs touch the return-to-neutral plates on the hydraulic units.
Adjust the pump-control-rod lengths by turning the nut in the appropriate direction until the wheels slightly creep in reverse (see Figure 71).
Move the motion-control levers to the REVERSE position and while applying slight pressure to the lever, allow the reverse indicator springs to bring the levers back to neutral.
Note: The wheels should stop turning or slightly creep in reverse.
Note: You may need to remove the motion-control cover to gain access.
Shut off the machine.
Remove the jumper wire from the wire harness and plug the connector into the seat switch.
Remove the jack stands.
Raise the mower deck and install the height-of-cut pin.
Check and ensure that the machine does not creep in neutral with the parking brake disengaged.
Seek immediate medical attention if fluid is injected into skin. Injected fluid must be surgically removed within a few hours by a doctor.
Ensure that all hydraulic-fluid hoses and lines are in good condition and all hydraulic connections and fittings are tight before applying pressure to the hydraulic system.
Keep your body and hands away from pinhole leaks or nozzles that eject high-pressure hydraulic fluid.
Use cardboard or paper to find hydraulic leaks.
Safely relieve all pressure in the hydraulic system before performing any work on the hydraulic system.
Hydraulic Fluid Type: Toro® HYPR-OIL™ 500 hydraulic fluid (preferred) or Mobil 1 15W-50 oil.
Important: Use the fluid specified. Other fluids could cause system damage.
Hydraulic System Capacity (with filters removed): 4.45 L (150 fl oz)
Maintenance Service Interval | Maintenance Procedure |
---|---|
Before each use or daily |
|
Allow the hydraulic fluid to cool down. Check the oil level when the fluid is cold.
Check expansion reservoir and if necessary add Toro® HYPR-OIL™ 500 hydraulic fluid to the FULL COLD line.
Maintenance Service Interval | Maintenance Procedure |
---|---|
After the first 75 hours |
|
Every 250 hours |
|
Every 500 hours |
|
Change the filters and fluid at the same time. Do not use the fluid again. Purge any air in the system after you install the new filters and add fluid. Refer to Bleeding the Hydraulic System.
Repeat the bleeding process until the fluid remains at the FULL COLD line in the reservoir after purging. Failure to properly perform this procedure can result in irreparable damage to the transaxle drive system.
Park the machine on a level surface, disengage the blade-control switch (PTO), and engage the parking brake.
Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.
Allow the engine to cool.
Locate the filter and guards on each transaxle-drive system (Figure 73).
Remove the 3 screws securing the filter guard and guard (Figure 73).
Carefully clean the area around the filters.
Important: Do not allow dirt to enter the hydraulic system, or contamination may occur.
Place a drain pan below the filter to catch the fluid that drains when the filter and vent plugs are removed.
Locate and remove the vent plug on each transmission
Unscrew the filter to remove it, and allow the fluid to drain from the drive system.
Repeat this procedure for both filters.
Apply a thin coat of hydraulic fluid on the surface of the rubber seal of each filter.
Turn the filter clockwise until the rubber seal contacts the filter adapter, then tighten the filter an additional 3/4 to 1 full turn.
Repeat for the opposite filter.
Install the filter guards over each filter that you previously removed.
Use the 3 screws to secure the filter guards.
Verify that the vent plugs are removed before adding the fluid.
Slowly pour the specified fluid through the expansion reservoir until fluid comes out of 1 of the vent-plug holes.
Install the vent plug.
Torque the plug to 20 N∙m (15 ft-lb).
Continue to add fluid through the expansion reservoir until fluid comes out of the remaining vent-plug hole on the second transmission.
Install the opposite vent plug.
Torque the plug to 20 N∙m (15 ft-lb).
Continue to add fluid through the expansion reservoir until it reaches the FULL COLD line on the expansion reservoir.
Proceed to Bleeding the Hydraulic System.
Important: Failure to perform the Bleeding the Hydraulic System procedure after changing hydraulic filters and fluid can result in irreparable damage to the transaxle drive system.
Raise the rear of machine and support it with jack stands (or equivalent support) just high enough to allow the drive wheels to turn freely.
Start the engine, move the throttle control ahead to the 1/2 throttle position, and disengage the parking brake.
Move the bypass levers into the pushing the machine position. With the bypass valves open and the engine running, slowly move the motion-control levers in both forward and reverse 5 or 6 times.
Move the bypass levers into the operating the machine position.
With the bypass valve closed and the engine running, slowly move the control lever in both forward and reverse directions 5 to 6 times.
Shut off the engine and check the fluid level in the expansion reservoir. Add the specified fluid until it reaches the FULL COLD line on the expansion reservoir.
Repeat step 2 until all the air is completely purged from the system.
Note: When the transaxle operates at normal noise levels, moves smoothly forward, and reverses at normal speeds, it is purged.
Check the fluid level in the expansion reservoir a final time. Add the specified fluid as until it reaches the FULL COLD line on the expansion reservoir.
A worn or damaged blade can break, and a piece of the blade could be thrown toward you or bystanders, resulting in serious personal injury or death. Trying to repair a damaged blade may result in discontinued safety certification of the product.
Inspect the blades periodically for wear or damage.
Use care when checking the blades. Wrap the blades or wear gloves, and use caution when servicing the blades. Only replace or sharpen the blades; never straighten or weld them.
On multi-bladed machines, take care as rotating 1 blade can cause other blades to rotate.
Park the machine on a level surface, disengage the blade-control switch (PTO), and engage the parking brake.
Shut off the engine, remove the key, and disconnect the spark-plug wires from the spark plugs.
Maintenance Service Interval | Maintenance Procedure |
---|---|
Before each use or daily |
|
Inspect the cutting edges (Figure 76).
If the edges are not sharp or have nicks, remove and sharpen the blade; refer to Sharpening the Blades.
Inspect the blades, especially in the curved area.
If you notice any cracks, wear, or a slot forming in this area, immediately install a new blade (Figure 76).
Note: The machine must be on a level surface for the following procedure.
Raise the mower deck to the highest height-of-cut position.
While wearing thickly padded gloves, or other adequate hand protection, slowly rotate the blade into a position that allows you to measure the distance between the cutting edge and the level surface the machine is on (Figure 77).
Measure from the tip of the blade to the flat surface (Figure 78).
Rotate the same blade 180 degrees so that the opposing cutting edge is now in the same position (Figure 79).
Measure from the tip of the blade to the flat surface (Figure 80).
Note: The variance should be no more than 3 mm (1/8 inch).
If the difference between A and B is greater than 3 mm (1/8 inch), replace the blade with a new blade; refer to Removing the Blades and Installing the Blades.
Note: If a bent blade is replaced with a new blade, and the dimension obtained continues to exceed 3 mm (1/8 inch), the blade spindle could be bent. Contact an Authorized Service Dealer for service.
If the variance is within constraints, move to the next blade.
Repeat this procedure on each blade.
Replace the blades if they hit a solid object, or if the blade is out of balance or bent.
Hold the spindle shaft with a wrench.
Remove the blade bolt, curved washer, and blade from the spindle shaft (Figure 81).
Use a file to sharpen the cutting edge at both ends of the blade (Figure 82).
Note: Maintain the original angle.
Note: The blade retains its balance if the same amount of material is removed from both cutting edges.
Check the balance of the blade by putting it on a blade balancer (Figure 83).
Note: If the blade stays in a horizontal position, the blade is balanced and can be used.
Note: If the blade is not balanced, file some metal off the end of the sail area only (Figure 82).
Repeat this procedure until the blade is balanced.
Install the blade onto the spindle shaft (Figure 81).
Important: The curved part of the blade must point upward toward the inside of the mower to ensure proper cutting.
Install the curved washer and blade bolt (Figure 81).
Note: Install the curved-washer cone toward the bolt head.
Torque the blade bolt to 115 to 150 N∙m (85 to 110 ft-lb).
Check to ensure that the mower deck is level any time you install the mower or when you see an uneven cut on your lawn.
Check the mower deck for bent blades prior to leveling, and remove and replace any bent blades; refer to the Servicing the Cutting Blades before continuing.
Level the mower deck side-to-side first; then you can adjust the front-to-rear slope.
Requirements:
The machine must be on a level surface.
All tires must be properly inflated; refer to Checking the Tire Pressure.
Park the machine on a level surface, disengage the blade-control switch (PTO), and engage the parking brake.
Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.
Check the tire pressure in the drive tires. Refer to Checking the Tire Pressure.
Position the mower deck in the transport-lock position.
Carefully rotate the blades from side to side.
Measure between the blade tip and the flat surface (Figure 84). If the measurements are not within 5 mm (3/16 inch), adjust the leveling; continue with this procedure.
Check the front-to-rear blade level (Figure 85). Ensure the front blade tip is lower than the rear blade tip as shown in the block height and rake table. If it needs adjustment, continue with this procedure.
Set the anti-scalp rollers to top holes or remove them completely for this adjustment.
Place 2 blocks (see table below) under the rear edge of the cutting deck skirt; 1 on each side of the cutting deck (Figure 86).
Set the height-of-cut lever to the 3 inch (76 mm) position.
Place 2 blocks under each side of the front edge of the deck, but not under the anti-scalp roller brackets or welds.
Deck Size | Block Height | Rake |
All mower decks | 7.3 cm (2.87 inches) | 4.8 to 6.4 mm (3/16 to 1/4 inch) |
Carefully rotate the blades side to side (Figure 84).
Loosen the locknuts (Figure 87) on all 4 corners and ensure that the mower deck is sitting securely on all 4 blocks.
Remove any slack from the deck hangers and make sure the deck-lift foot lever is pushed back against the stop.
Tighten the 4 locknuts.
Ensure that the blocks fit snugly under the deck skirt and that all attachment bolts are tight
Continue leveling the deck by checking the front-to-rear blade slope.
Check the blades for levelness and repeat deck leveling procedure if necessary.
Shut off the engine, wait for all moving parts to stop, and remove the key. Engage the parking brake.
Remove the height adjustment pin and lower the deck to the ground.
Place the height-adjustment pin in the 7.6 cm (3 inch) cutting-height location.
Remove the belt covers.
Loosen the mower deck idler and remove the mower belt; refer to Belt Maintenance.
Remove the bolts and nuts from the front of the plate under the footrest.
Remove and retain the bolts and nuts on both sides of the machine (Figure 88).
Slide the deck out to the right side of the machine.
An uncovered discharge opening could allow the machine to throw objects toward you or bystanders, resulting in serious injury. Also, contact with the blade could occur.
Never operate the machine unless you install a mulch plate, discharge deflector, or grass collection system.
Remove the locknut, bolt, spring, and spacer holding the deflector to the pivot brackets (Figure 89).
Remove the damaged or worn grass deflector (Figure 89).
Place the spacer and the spring onto grass deflector.
Place 1 J-hook end of the spring behind the deck edge.
Note: Make sure that 1 J-hook end of the spring is installed behind the deck edge before installing the bolt as shown in Figure 89.
Install the bolt and the nut.
Place 1 J-hook end of the spring around the grass deflector (Figure 89).
Important: The grass deflector must be able to rotate. Lift the deflector up to the full open position and ensure that it rotates into the full down position.
Maintenance Service Interval | Maintenance Procedure |
---|---|
Before each use or daily |
|
Park the machine on a level surface, disengage the blade-control switch (PTO), and engage the parking brake.
Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.
Raise the mower deck to the TRANSPORT position.
Maintenance Service Interval | Maintenance Procedure |
---|---|
Before each use or daily |
|
Use compressed air to clean the suspension system.
Note: Do not clean the shock assemblies with pressurized water (Figure 90).
Engine oil, batteries, hydraulic fluid, and engine coolant are pollutants to the environment. Dispose of these according to your state and local regulations.
Shut off the engine, remove the key, wait for all moving parts to stop, and allow the machine to cool before storing it.
Do not store the machine or fuel near flames or drain the fuel indoors.
Remove the key and store it in a safe place out of the reach of children.
Disengage the blade-control switch (PTO), and engage the parking brake.
Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.
Remove grass clippings, dirt, and grime from the external parts of the entire machine, especially the engine and hydraulic system. Clean dirt and chaff from the outside of the engine cylinder head fins and blower housing.
Important: You can wash the machine with mild detergent and water. Do not pressure wash the machine. Avoid excessive use of water, especially near the control panel, engine, hydraulic pumps, and motors.
Check the parking brake operation; refer to Adjusting the Parking Brake.
Service the air cleaner; refer to Servicing the Air Cleaner.
Grease the machine; refer to Lubrication.
Change the crankcase oil; refer to Servicing the Engine Oil.
Check the tire pressure; refer to Checking the Tire Pressure.
Change the hydraulic filters; refer to Changing the Hydraulic-System Filters and Fluid.
Charge the battery; refer to Servicing the Battery.
Scrape any heavy buildup of grass and dirt from the underside of the mower, then wash the mower with a garden hose.
Note: Run the machine with the blade-control switch (PTO) engaged and the engine at high idle for 2 to 5 minutes after washing.
Check the condition of the blades; refer to Servicing the Cutting Blades.
Prepare the machine for storage when non-use occurs over 30 days. Prepare the machine for storage as follows:
Add a petroleum-based stabilizer/conditioner to fuel in the tank. Follow mixing instructions from the stabilizer manufacturer. Do not use an alcohol-based stabilizer (ethanol or methanol).
Note: A fuel stabilizer/conditioner is most effective when mixed with fresh fuel and used at all times.
Run the engine to distribute conditioned fuel through the fuel system for 5 minutes.
Shut off the engine, allow it to cool, and drain the fuel tank.
Start the engine and run it until it stops.
Dispose of fuel properly. Recycle the fuel according to local codes.
Important: Do not store fuel containing stabilizer/conditioner longer than the duration recommended by the fuel-stabilizer manufacturer.
Remove and check the condition of the spark plug(s); refer to Servicing the Spark Plug. With the spark plug(s) removed from the engine, pour 30 ml (2 tablespoons) of engine oil into the spark plug hole. Use the starter to crank the engine and distribute the oil inside the cylinder. Install the spark plug(s). Do not install the wire on the spark plug(s).
Check and tighten all bolts, nuts, and screws. Repair or replace any part that is damaged.
Paint all scratched or bare metal surfaces. Paint is available from your Authorized Service Dealer.
Store the machine in a clean, dry garage or storage area. Remove the key from the switch and keep it out of reach of children or other unauthorized users. Cover the machine to protect it and keep it clean.
Problem | Possible Cause | Corrective Action |
---|---|---|
The engine overheats. |
|
|
The starter does not crank. |
|
|
The engine does not start, starts hard, or fails to keep running. |
|
|
The engine loses power. |
|
|
The mower pulls to the left or right (with levers fully forward) |
|
|
The machine does not drive. |
|
|
The machine vibrates abnormally. |
|
|
The cutting height is uneven. |
|
|
The blades do not rotate. |
|
|
The clutch does not engage. |
|
|