Pivot Pin Kit

TXL 2000 Tool Carrier

Model No. 139-5732-Serial No. and Up

Installation

Preparing the Machine

  1. Park the machine on a level surface.

  2. Lower the loader arms.

  3. Remove any attachments; refer to the Operator’s Manual for the machine.

  4. Shut off the engine and remove the key.

Removing the Existing Pivot Pin

  1. On each side of the attachment mount plate, remove the bolt (5/16 x 2-1/2 inches), locknut (5/16 inch), and link pin securing the hydraulic cylinder rod to the mount plate (Figure 1).

    g283507

    Figure 1

    1. Bolt (5/16 x 2-1/2 inches)
    2. Hydraulic cylinder rod
    3. Locknut (5/16 inch)
    4. Link pin

  2. Rotate the attachment mount plate forward so that it is resting on the ground (Figure 2).

    g283509

    Figure 2

  3. On 1 side of the mount plate, loosen the bolt (1/2 x 3-1/4 inch) securing the pivot pin so that the head of the bolt is at least 6 mm (1/4 inch) out from the original position (Figure 3).

    g283506

    Figure 3

    1. Loosen this bolt.

  4. Use a hammer to strike the head of the bolt to push the pivot pin toward the middle of the machine.

  5. When the pivot pin is removable, remove the bolt, washer, and pivot pin (Figure 4).

    g283508

    Figure 4

    1. Bolt (1/2 x 3-1/4 inch)
    2. Washer
    3. Pivot pin

  6. Repeat steps 4 through 7 for the other pivot pin.

  7. Check the pivot bushings of the attachment mount plate for wear or damage. Replace any as necessary.

Installing the New Pivot Pins

  1. Install the grease fittings onto the new pins.

  2. Align the holes in the loader arms with the holes in the attachment mount plate.

  3. On both sides of the attachment mount plate, slide the tapered end of the pivot pin into the holes from the inside of the attachment mount plate.

    g283514

    Figure 5

    1. Bolt (1/2 x 3-1/4 inch)
    2. Washer
    3. Pivot pin

  4. Ensure that the taper on the pins and the holes are clean and free of grease.

  5. Apply thread-locking compound to the bolts (1/2 x 3-1/2 inches), and secure each pin with a bolt and washer as shown in Figure 5. Torque the bolts to 127 to 157 N∙m (94 to 116 ft-lb).

  6. Rotate the attachment mount plate up toward the loader arms (Figure 6).

    g283517

    Figure 6

  7. Insert the hydraulic cylinder rods into the attachment mount plate and secure them with the link pins, bolts (5/16 x 2-1/2 inches), and locknuts (5/16 inch) removed previously (Figure 7). Torque the locknuts to 20 to 25 N∙m (15 to 18 ft-lb).

    g283507

    Figure 7

    1. Bolt (5/16 x 2-1/2 inches)
    2. Hydraulic cylinder rod
    3. Locknut (5/16 inch)
    4. Link pin

  8. Grease the base and rod end of the hydraulic cylinders and the pivot pins.

  9. Start the machine and tilt the attachment mount plate forward and rearward to verify that it operates properly.