Safety

This product complies with all relevant European directives. For details, please see the Declaration of Incorporation (DOI) at the back of this publication.

Safety and Instructional Decals

Graphic

Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing.

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Setup

Preparing the Machine

Positioning the Machine

  1. Clear a location in your workspace under the hoist system.

    Note: Verify that your hoist system is capable of safely supporting the cab unit over the machine during the installation.

  2. Move the machine to the workspace, lower the mower decks, shut off the engine, set the parking brake, and remove the key from the ignition switch.

  3. Allow the engine coolant to cool and then drain the coolant from the machine; refer to the Service Manual.

Removing the ROPS

Remove the ROPS from the machine and store it in an appropriate area.

Important: Have an assistant help you remove the ROPS from the machine.

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Applying the Safety Decal

Parts needed for this procedure:

Safety decal1

Note: Follow this procedure if required by local regulations.

Apply the safety decal to the rear window as shown in Figure 2.

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Installing the Foam Seals

Parts needed for this procedure:

Left foam seal1
Right foam seal1
Rear foam seal1

Installing the Side Foam Seals

Remove the adhesive backer from the foam seals and apply them to the cab as shown in Figure 3.

Note: Apply all foam seals in this procedure 13 mm (1/2 inch) away from the inside edge of the cab.

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Installing the Step Plate

Parts needed for this procedure:

Step plate1
Step support1
Bolt (3/8 x 3-1/2 inch)2
Flange nut (3/8 inch)2

Remove the step support on the machine and then install the step support included in the cab kit as shown in Figure 4.

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Installing the Mower-Deck Bumper

Parts needed for this procedure:

Left bumper bracket1
Right bumper bracket1
Bumper2
Flange nut (5/16 inch)2

Install the bumper assembly to the left and right mower decks as shown in Figure 5.

Note: Use the existing hardware on the mower deck when you install the bumper bracket.

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Installing the Foam Parts

Parts needed for this procedure:

Front seal1
Tread foam1
Rear seal1

Installing the Foam Parts onto the Operator Platform

Install the foam parts to the operator platform (Figure 6).

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Installing the Cab Unit

Parts needed for this procedure:

Cab unit1
Floor tread1
Straight fittings2
Hose clamps2
Side-seal cover1
Side seal1
Carriage bolt (3/8 inch)1
Flange nut (3/8 x 3/4 inch)1

Connecting to the Lift Points

Use the 4 lift points located on each corner of the cab unit (Figure 7).

Important: Do not allow the lift system to contact the plastic headliner.

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Securing the Cab to the Machine

Use the existing hardware to secure the cab to the machine (Figure 8).

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Installing the Floor Tread

Install the floor tread onto the operator platform (Figure 9).

Note: Ensure that you apply the adhesive strip to a clean surface with enough pressure to adhere the strip to the platform.

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Install the Heater-Hose Fittings

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Drain the coolant from the engine; refer to the Operator’s manual.

Important: Allow the engine to cool and drain the coolant before performing the following procedure.

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Note: Store the engine plugs with the ROPS assembly to use when you remove the cab.

Routing the Heater Hoses

Route the heater hoses underneath the machine and into the engine compartment (Figure 12).

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Important: Do not secure the hoses to hot or moving parts.

Connecting the Heater Hoses

Connect the heater hoses to the hose fittings.

Note: Connect the heater hose containing the red plug to the supply port and the heater hose containing the green plug to the return port on the engine as shown in Figure 13.

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Note: Store the hose plugs with the ROPS assembly to use when you remove the cab.

Connecting the Vent Hose

Use the existing hardware to connect the vent tube from the cab (Figure 14).

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Installing the Side Seal

Install the side seal to the cab (Figure 15).

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Installing the Washer-Fluid Tank

Parts needed for this procedure:

Washer-fluid tank1
Tank strap2
Tank support1
Carriage bolt (5/16 x 7/8 inch)6
Flange nut (5/16 inch)6
Wire harness1

Installing the Tank

Install washer-fluid tank to the machine (Figure 16).

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Note: Use the existing hardware when you secure the tank support to the machine.

Routing and Connecting the Hose

Route the washer-fluid hose through the R-clamp under the machine and toward the back of the machine (Figure 17).

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Important: Do not secure the hoses to the hot or moving parts.

Connecting the Wire Harness

Connect the wire harness for the washer-fluid bottle (Figure 18).

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Connecting the Wire Harness

Locate the wire harness under the machine frame and connect it to the wire harness on the cab (Figure 19).

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Note: Use cable ties to secure the wire harness into place.

Important: Do not secure the hoses to the hot or moving parts.

Completing the Installation

  1. Add coolant to the machine; refer to the Service Manual

  2. Check for leaks.

  3. Route the drain hoses through the R-clamps on each side of the machine.

  4. Check for parts that interfere with moving parts and make corrections before operating the machine.

  5. Check the operation of all controls before operating the machine.

  6. Use an assistant to adjust the rearview and side mirrors before operating the machine.

  7. Remove the chocks from the wheels.

Product Overview

Cab Controls

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Windshield-Wiper Switch

Use this switch to turn the windshield wipers on or off (Figure 20).

Temperature Control

Rotate the temperature-control knob to regulate the air temperature in the cab (Figure 20).

Fan Control

Rotate the fan-control knob to regulate the speed of the fan (Figure 20).

Air Recirculation Control

Sets the cab to either recirculate the air in the cabin or to draw air into the cabin from outside (Figure 20).

Windshield Latch

Lift up the latches to open the windshield (Figure 21). Press the latch in to lock windshield to the open position. Pull out and down on the latch to close and secure the windshield.

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Rear-Window Latch

Lift up on the latches to open the rear window. Pull the latch up and out to lock the window in the open position. Pull the latch out and down to close and secure the window (Figure 21).

Important: Close the rear window before you open the hood to prevent any damage.

Maintenance

Recommended Maintenance Schedule(s)

Maintenance Service IntervalMaintenance Procedure
After the first 250 hours
  • Clean the cab air filters(replace them if they are torn or excessively dirty).
  • Cleaning the Air Filter

    Caution

    If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders.

    Remove the key from the ignition before you do any maintenance.

    Cleaning the Air Filters

    Maintenance Service IntervalMaintenance Procedure
    After the first 250 hours
  • Clean the cab air filters(replace them if they are torn or excessively dirty).
    1. Remove the thumb screws and the grates from both the in-cab and rear-cab air filters (Figure 22).

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    2. Clean the filters by blowing clean, oil-free, compressed air through them.

      Important: If either filter has a hole, tear, or other damage, replace it.

    3. Install the filters and grate, securing them with the thumb screws.

    Cleaning the Cab

    Important: Use care around the cab seals and lights (Figure 24). If you are using a pressure washer, keep the washer wand at least 0.6 m (2 ft) away from the machine. Do not use the pressure washer directly on the cab seals and lights or under the rear overhang.

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    Storage

    Remove the cab unit for storage during the warmer months.

    Preparing the Machine for Cab Removal

    1. Move the machine underneath the cab hoist, shut the engine off, and remove the key from the ignition.

    2. Chock the wheels to prevent the machine from moving during the installation.

    3. Allow the engine to cool before you start the procedure.

    4. Drain the engine coolant.

    Removing the Cab

    1. Connect the cab hoist to the 4 lift points on the cab (Figure 7).

    2. Disconnect the heater hoses, install the appropriate dust cover into the hose ends, and install the engine plugs to the ports (Figure 11) and (Figure 13).

    3. Remove the bolts, the washers, and the locknuts securing the cab to the machine (Figure 8).

      Note: Return the all of the hardware you removed to the original mounting location in the order that it is used to secure the cab to the machine. This will prevent losing the mounting hardware and simplify installation.

    4. Raise the cab to a height that will allow you to safely move the machine away from the cab.

    5. Move the machine away from the cab.

    6. Lower the cab onto a carrier to allow you to move it to a storage location.

      Note: Secure the wiring harness and hoses to prevent damage when lowered or stored. Cover the cab to prevent dust and debris from accumulating on it during storage.

    7. Install the ROPS to the machine before operating the machine.