Universal Frame

Reelmaster® Gang Mowers

Model No. 33145-Serial No. 404400001 and Up

Model No. 33155-Serial No. 404400001 and Up

Introduction

This product complies with all relevant European directives, for details please see the separate product specific Declaration of Conformity (DOC) sheet.

These frames, when equipped with reel cutting units and mounted behind a traction unit are intended to be used by professional, hired operators in commercial applications. They are primarily designed for pulling reel cutting units to cut grass on well-maintained lawns in parks, sports fields, and on commercial grounds. Using this product for purposes other than its intended use could prove dangerous to you and bystanders.

Read this information carefully to learn how to operate and maintain your product properly and to avoid injury and product damage. You are responsible for operating the product properly and safely

Visit www.Toro.com for product safety and operation training materials, accessory information, help finding a dealer, or to register your product.

Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product. Write the numbers in the space provided.

Important: With your mobile device, you can scan the QR code on the serial number plate (if equipped) to access warranty, parts, and other product information.

g289123

Figure 1

  1. Model and serial number location

This manual identifies potential hazards and has safety messages identified by the safety-alert symbol (Figure 2), which signals a hazard that may cause serious injury or death if you do not follow the recommended precautions.

g000502

Figure 2

Safety-alert symbol

This manual uses 2 words to highlight information. Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention.

Safety

General Safety

  • Read and understand the contents of both this Operator’s Manual and the operator’s manual of the traction unit before using this machine. Ensure that everyone using this product knows how to use this machine and the traction unit and understands the warnings.

  • Use your full attention while operating the machine. Do not engage in any activity that causes distractions; otherwise, injury or property damage may occur.

  • Do not put your hands or feet near moving components of the machine.

  • Do not operate the machine without all guards and other safety protective devices in place and working on the machine.

  • Keep children, bystanders, and pets out of the operating area. Never allow children to operate the machine.

  • Always shut off the traction unit engine, remove the key (if equipped), and wait for all moving parts to stop, before adjusting, repairing, cleaning, or storing the machine.

Improperly using or maintaining this machine can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety-alert symbol (Graphic), which means Caution, Warning, or Danger—personal safety instruction. Failure to comply with these instructions may result in personal injury or death.

Safety and Instructional Decals

Graphic

Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing.
decal133-8061

133-8061

Setup

Note: Determine the left and right sides of the machine from the normal operating position.

g289206

Figure 3

  1. Bolt (1/2 x 1-1/4 inch)
  2. Small cotter pin
  3. Shackle
  4. Clevis pin
  5. Nut (1/2 inch)
  6. Wing frame
  7. Pivoting drawbar
  8. Spacer
  9. Bolt (1/2 x 2-1/2 inches)
  10. Left hinge socket
  11. Lift handle
  12. Trailing frame
  13. Lift chain
  14. U-bolt
  15. Stationary drawbar
  16. Right hinge socket
  17. Hinge clamp bolt
  18. Lock washer
  19. Grease fitting
  20. Hinge cap
  21. Large cotter pin
  22. Storage position hole
  23. Frame support
  24. Hairpin
  25. Hitch extension
  26. Hitch pin
  27. Center frame

Setting Up the Stationary Cutting Units

Model 33145 for 3 Cutting Units

Parts needed for this procedure:

Frame support1
Large cotter pin1
Center frame1
Trailing frame2
Stationary drawbar1
Locknut (1/2 inch)10
Spacer2
Bolt (1/2 x 2-1/2 inches)2
Bolt (1/2 x 1-1/4 inches)4
Small cotter pin1
Shackle1
Clevis pin1
U-bolt2
g289135

Figure 4

  1. Secure the frame support to the center frame with the large cotter pin.

  2. Align the brackets on each the stationary drawbar with the brackets on a cutting unit crossbar.

  3. With the bolt heads facing the inside of the drawbar, secure both sides of the drawbar to a crossbar bracket with a bolt (1/2 x 2-1/2 inches), spacer, and locknut (1/2 inch).

    Note: If you are attaching Spartan cutting units, drawbar clamps (sold separately, Part No. 5–1090) and mounting fasteners will be required to mount the drawbar to crossbar of the cutting unit (Figure 5). Contact your local authorized Toro distributor to order parts or for assistance.

    g289158

    Figure 5

    1. Drawbar clamp
    2. Nut pocket
    3. Pads

  4. Align the mounting holes in the stationary drawbar to holes in the center frame.

  5. Install a lift chain to each cutting unit with a small cotter pin, shackle, and clevis pin.

  6. Connect a trailing frame to both rear corners of the center frame with a U-bolt and 2 locknuts (1/2 inch).

Installing the Wing Frames

Model 33155 for 5 Cutting Units

Parts needed for this procedure:

Left wing frame assembly2
Right wing frame assembly2
Locknut (1/2 inch)8
Bolts (1/2 x 1-1/4 inches)8
Small cotter pin4
Left hinge socket2
Right hinge socket2
Grease fitting4
Lock washer4
Hinge clamp bolt 4
Hinge cap4
g289136

Figure 6

  1. Align the brackets on each pivoting drawbar with the brackets on a cutting unit crossbar.

  2. With the bolt heads facing the inside of the drawbar, secure both sides of each drawbar to a crossbar bracket with a bolt (1/2 x 2-1/2 inches), spacer, and locknut (1/2 inch).

  3. Attach 2 left and 2 right hinge sockets to the respective sides of the center frame with bolts (1/2 x 1-1/4 inches) and locknuts (1/2 inch).

  4. Install a grease fitting, lock washer, and hinge clamp bolt into each hinge cap.

  5. Move the wing frames into position so the hinge balls are inserted into the hinge sockets.

  6. Position the hinge caps over hinge balls, tighten the hinge clamp bolts, and secure the hinge clamp with a small cotter pin.

Installing the Trailing Kits

Not Included
g289159

Figure 7

  1. Mowing position
  2. Trailing position

The optional trailing hitch provides tool-free snap hook and attachment fasteners, used in place of the U-bolt attachment. This feature allows the frame sections to be placed and track within a 2.4 m (8 ft) width for transport purposes or when narrow areas must be mowed; for more info contact your authorized Toro distributor.

  1. Locate and drill the required mounting holes in the trailing and wing units as shown in Figure 9.

  2. Install the kit parts to trailing unit by mounting the trailing bar to the rear of the frames with the hinge pin and 2 cotter pins.

    Note: Before drilling, use the snap hook as a template to verify the placement of the holes.

    g289161

    Figure 8

    1. Drill a 1.59 cm (5/8 inch) diameter hole here.
    2. 6.35 cm (2-1/2 inches)
    3. 2.2 cm (7/8 inch)
    4. 5 cm (2 inches)
    5. Drill a 13.5 cm (17/32 inch) diameter hole here.
    6. 1.9 cm (3/4 inch)
    7. Trailing bar
    8. Trailing unit
    9. Hitch pin
    10. Snap hook

  3. Secure the snap hook to the underside of the frame with bolts and locknuts (Figure 9).

  4. Install the kit parts to the wing units by securing the trailing hitch to the underside of the frame with 2 bolts and locknuts (Figure 9).

    Note: Before drilling, use the trailing hitch as a template to verify the placement of the holes.

    g289160

    Figure 9

    1. Trailing hitch
    2. Wing frame
    3. 3.5 cm (1-3/8 inches)
    4. 7 cm (2-3/4 inches)
    5. Drill a 13.5 cm (17/32 inch) diameter hole here.
    6. 1.9 cm (3/4 inch)

  5. Pull the entire trailing unit forward and insert the bar under the 2 welded plates on the frame; pull the unit back, snapping the hitch into the snap hook.

Completing the Installation

Parts needed for this procedure:

Hitch extension1
Hitch pin1
Hairpin1

  1. Attach the hitch extension to the machine with the hitch pin and hairpin.

  2. Drill mounting holes in the hitch extension to accommodate the traction unit hitch.

  3. Attach the machine to your traction unit; refer to your traction unit Operator’s Manual.

  4. Lubricate all moving parts of the frame; refer to Lubricating the Machine.

Product Overview

General Specifications

Cutting Units35
Width of CutApproximately 2.1 m (7 ft)Approximately 3.4 m (11 ft)
Overall Width — Mowers with Iron Wheels2.4 m (94 inches)3.8 m (148 inches)
Overall Width — Mowers with Rubber Wheels2.5 m (98 inches)3.9 m (152 inches)
Overall Length3.0 m (10 ft)
Cutting Unit TypesReelmaster Cutting Unit or Spartan Cutting Unit. The spartan cutting unit requires 2 drawbar clamps (Part No. 5–1090) and fasteners per unit.
FrameWelded, fabricated construction, with structural sections and tubing. Flexible attachment allows mowers to follow contour of terrain; ball socket hinge joints for the number 4 and 5 wing units, with other units utilizing a U-Bolt and eyelet for positive attachment. Conversion kits available to expand frame for 3 to 5 and 5 to 7 cutting units. Each cutting unit rear roller may be raised from ground, for transport. Stand provided, at coupler, for easy attachment to tow tractor. Cutting units may be used with 14-inch to 18-inch diameter wheels.
Optional Ball Coupler Kit (Part No. 53–9760)A ball type coupler assembly and ball, rated for 9,900 lb capacity. The coupler bolts directly to the frame and replaces the standard clevis type hitch.

Operation

Note: Determine the left and right sides of the machine from the normal operating position.

Before Operation

Before Operation Safety

General Safety

  • Never allow children or untrained people to operate or service the machine. Local regulations may restrict the age of the operator. The owner is responsible for training all operators and mechanics.

  • Become familiar with the safe operation of the equipment, operator controls, and safety signs.

  • Always shut off the traction unit engine, remove the key, and wait for all moving parts to stop before adjusting, repairing, cleaning, or storing the machine. Know how to stop the traction unit and shut off the engine quickly.

  • Keep all guards, safety devices, and decals in place. Repair or replace all safety devices. Do not operate the machine unless they are present and functioning properly.

  • Ensure that the traction unit is suitable for use with an implement of this weight by checking with the traction unit supplier or manufacturer.

  • Do not modify this equipment in any manner.

Adjusting the Hitch Height

  1. Ensure that the frame is located on a level surface and the frame support is adjusted to level the frame.

  2. Gauge the difference in height between the frame hitch and the traction unit hitch.

  3. If the frame hitch height must be changed, remove the bolts and locknuts securing the hitch to the frame. Move the hitch to one of the other settings or, if these settings do not exactly match, a more optimal adjustment may be achieved by rotating the hitch 180°.

  4. Secure the hitch extension to the frame hitch with the hitch pin and hairpin.

  5. Move the frame support to the storage position; remove the cotter pin securing the frame support to the frame hitch, push the frame support up through the hitch and secure it to the hitch.

During Operation

During Operation Safety

General Safety

  • The owner/operator can prevent and is responsible for accidents that may cause personal injury or property damage.

  • Wear appropriate clothing, including eye protection; long pants; substantial, slip-resistant footwear; and hearing protection. Tie back long hair and do not wear loose jewelry or loose clothing.

  • Do not operate the machine while ill, tired, or under the influence of alcohol or drugs.

  • Use your full attention while operating the machine. Do not engage in any activity that causes distractions; otherwise, injury or property damage may occur.

  • Keep all bystanders out of the operating area.

  • Do not carry passengers on the machine and keep bystanders and pets away from the machine during operation.

  • Operate the machine only in good visibility to avoid holes or hidden hazards.

  • Look behind and down before backing up to be sure of a clear path.

  • Use care when approaching blind corners, shrubs, trees, or other objects that may obscure your vision.

  • When transporting the machine on public roads, follow all traffic regulations and use any additional accessories that may be required by law, such as lights, turn signals, slow-moving vehicle (SMV) signs, and others as required.

  • Reduce speed when operating on rough, uneven terrain, and near curbs, holes, and other sudden changes in terrain.

  • To avoid causing the machine to tip over, be careful when turning and avoid unsafe maneuvers.

Slope Safety

  • Slopes are a major factor related to loss of control and rollover accidents, which can result in severe injury or death. You are responsible for safe slope operation. Operating the machine on any slope requires extra caution.

  • Review the traction unit specifications to ensure that you do not exceed its slope capabilities.

  • Evaluate the site conditions to determine if the slope is safe for machine operation, including surveying the site. Always use common sense and good judgment when performing this survey.

  • Review the slope instructions, listed below, for operating the machine on slopes. Before you operate the machine, review the site conditions to determine whether you can operate the machine in the conditions on that day and at that site. Changes in the terrain can result in a change in slope operation for the machine.

    • Avoid starting, stopping, or turning the machine on slopes. Avoid making sudden changes in speed or direction. Make turns slowly and gradually.

    • Do not operate a machine under any conditions where traction, steering, or stability is in question.

    • Remove or mark obstructions such as ditches, holes, ruts, bumps, rocks, or other hidden hazards. Tall grass can hide obstructions. Uneven terrain could overturn the machine.

    • Be aware that operating the machine on wet grass, across slopes, or downhill may cause the machine to lose traction.

    • Use extreme caution when operating the machine near drop-offs, ditches, embankments, water hazards, or other hazards. The machine could suddenly roll over if a wheel goes over the edge or the edge caves in. Establish a safety area between the machine and any hazard.

Operating Tips

Important: Do not back up the traction unit with the frame attached. If the machine must be backed up, each trailing and wing cutting unit must be removed and manually repositioned. Failure to do so will result in damage to frame.

  • Do not exceed 6 mph (9.7 km/h) ground speed or quality of cut will be greatly reduced and damage to the frame and cutting units may occur.

  • The best quality of cut is achieved while operating at approximately 4 to 6 mph (6.4 to 9.7 km/h).

  • Reduce ground speed when turning to ensure that the outer mowers do not bounce and skip on the turf.

After Operation

After Operation Safety

General Safety

  • Park the traction unit and machine on a firm, level surface; shut off the engine, remove the key, and wait for all moving parts to stop before adjusting, repairing, cleaning, or storing the machine.

  • Only disconnect the machine from the traction unit while on a level surface.

  • When disconnecting the machine, always chock the wheels to prevent movement.

  • Keep all parts of the machine in good working condition and all hardware tightened.

  • Replace all worn, damaged, or missing decals.

Towing Safety

  • Before towing the machine, check with your local county or state safety towing regulations, in addition to meeting Department of Transportation (DOT) Safety Towing Regulations.

  • Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.

  • Always inspect the hitch and coupling for wear. Do not tow the machine with damaged or missing hitches or couplings.

  • Avoid sudden stops and starts. This can cause skidding or jack knifing. Smooth, gradual starts and stops will improve towing.

  • Avoid sharp turns to prevent rolling.

  • Chock the wheels to while parked to prevent movement.

Towing for Transport

  1. Disengage the mower reels by rotating the reel throwout knobs outward; refer to the Operators Manual for the cutting units.

  2. Grasp the handle grip of the lift handles on the frame and rotate each handle 180° forward. This will raise the cutting units off the ground.

Hauling the Machine

  • Use care when loading or unloading the machine into a trailer or truck.

  • Use full-width ramps for loading machine into trailer or truck.

  • Tie the machine down securely using straps, chains, cable, or ropes. Both front and rear straps should be directed down and outward from the machine.

Maintenance

Caution

Failure to properly maintain the machine could result in premature failure of machine systems causing possible harm to you or bystanders.

Keep the machine well maintained and in good working order as indicated in these instructions.

Note: Determine the left and right sides of the machine from the normal operating position.

Recommended Maintenance Schedule(s)

Maintenance Service IntervalMaintenance Procedure
After each use
  • Lubricate the machine.
    		•
    Every 40 hours
  • Inspect the frame.
    		•

    Maintenance Safety

    • Before cleaning, servicing, or adjusting the machine, do the following:

      • Park the traction unit and machine on a level surface.

      • Shut off the traction unit engine, remove the key, and wait for all moving parts to stop.

      • Chock the wheels.

      • Remove the machine from the traction unit.

    • Perform only those maintenance instructions described in this manual. If major repairs are ever needed or you need assistance, contact an authorized Toro distributor.

    • Support the machine with blocks or jack stands when working beneath it.

    • Ensure that all guards are installed securely after maintaining or adjusting the machine.

    • Do not allow untrained personnel to service the machine.

    • Keep all parts in good working condition and all fasteners tightened. Replace all damaged or missing decals.

    • Do not interfere with the intended function of a safety device or reduce the protection provided by a safety device. Check their proper operation regularly.

    • Altering this machine in any manner may affect the operation of the machine, performance, durability, or its use may result in injury or death. Such use could void the product warranty of The Toro® Company.

    Lubricating the Machine

    Maintenance Service IntervalMaintenance Procedure
    After each use
  • Lubricate the machine.
    		•

    1. Wipe clean each ball socket and drawbar pivot fitting with a clean, dry rag.

    2. Apply No. 2 lithium grease until clean grease appears around the ball socket openings or around the pivot shafts of the drawbars.

    3. Wipe away any excess grease.

    Inspecting the Frame

    Maintenance Service IntervalMaintenance Procedure
    Every 40 hours
  • Inspect the frame.
    		•

    1. Check the frame for any loose or missing parts.

    2. Tighten any loose parts and repair or replace any broken or missing parts as necessary.

    Storage

    Storing the Machine

    1. Complete the procedure at the start of Maintenance Safety.

    2. Remove grass clippings, dirt, and grime from the external parts of the entire machine.

      Important: You can wash the machine with mild detergent and water. Do not pressure wash the machine. Avoid excessive use of water.

    3. Check and tighten all fasteners. Repair or replace any part that is damaged or missing.

    4. Paint all scratched or bare metal surfaces. Paint is available from your authorized Toro distributor.

    5. Store the machine in a clean, dry garage or storage area. Cover the machine to protect it and keep it clean.