Horn Kit

1. Park the machine on a level surface, set the parking brake, shut off the engine, and remove the key.

2. Disconnect the negative-battery cable; refer to your Operator’s Manual.

1. Park the machine on a level surface, set the parking brake, shut off the machine, and remove the key.

2. Disconnect the main negative-battery cable (black) that connects the bank of batteries to the ground point of the machine; refer to your Operator’s Manual.

1. Release the rubber straps on both sides of the hood and raise the hood.

2. Install the 12 V horn assembly to the existing hole in the dash bracket with the hex-head screw (5/16 x 3/4 inch) and flange nut (5/16 inch) as shown in Figure 1.

   

   Figure 1

   1. Dash bracket
   2. Hex-head screw (5/16 x 3/4 inch)
   3. Flange nut (5/16 inch)
   4. 12 V horn assembly

3. Plug the 2 female connectors from the main wire harness into the 2 male connectors on the 12 V horn (Figure 2).

   

   Figure 2

   1. Female connector
   2. Male connector

1. Release the rubber straps on both sides of the hood and raise the hood.

2. Install the 48 V horn assembly to the existing hole in the dash bracket with the hex-head screw (5/16 x 3/4 inch) and flange nut (5/16 inch) as shown in Figure 3.

   Note: The bracket on the horn assembly and the flange nut (5/16 inch) are located on the inside of the dash bracket (Figure 3).

   

   Figure 3

   1. Flange nut (5/16 inch)
   2. Hex-head screw (5/16 x 3/4 inch)
   3. 48 V horn assembly

3. Plug the 2 female connectors from the main wire harness into the 2 male connectors on the 48 V horn (Figure 4).

   

   Figure 4

   1. Male connector
   2. Female connector

1. Reach under the dash bracket and push the existing plastic plug out.

2. Reach under the dash bracket and install the horn switch into the opening (Figure 5).

   

   Figure 5

   1. Horn switch
   2. Dash bracket

3. Install the rubber button to the horn switch (Figure 6).

   

   Figure 6

   1. Rubber button
   2. Horn switch

4. Plug the female connector from the main wire harness to the male connector on the horn switch (Figure 7).

   

   Figure 7

   1. Female connector (main wire harness)
   2. Male connector (horn switch)

1. Reach under the dash bracket and push the existing plastic plug out.

2. Reach under the dash bracket and install the horn switch into the opening (Figure 5).

3. Install the rubber button to the horn switch (Figure 6).

4. Plug the female connector from the main wire harness to the male connector on the horn switch (Figure 7).

For machines with serial number 403999999 and before:

Install the fuse (30 A) into the opening in the fuse block (Figure 8).

Figure 8

1. Fuse block
2. Fuse (30 A)

For machines with serial number 404000000 and after:

Install the fuse (30 A) into the opening in the fuse block (Figure 9).

Figure 9

1. Fuse (30 A)

For machines with serial number 403999999 and before:

Install the fuse (30 A) into the opening in the fuse block (Figure 10).

Figure 10

1. Fuse (30 A)
2. Fuse block

For machines with serial number 404000000 and after:

Install the fuse (30 A) into the opening in the fuse block (Figure 11).

Figure 11

1. Fuse (30 A)

Connect the negative-battery cable; refer to your Operator’s Manual.

Connect the main negative-battery cable (black) that connects the bank of batteries to the ground point of the machine; refer to your Operator’s Manual.