Introduction

This aerator is intended to be used by trained operators. It is primarily designed for aerating areas of well-maintained lawns on residential grounds, parks, sports fields, and on commercial grounds.

Read this information carefully to learn how to operate and maintain your product properly and to avoid injury and product damage. You are responsible for operating the product properly and safely.

Visit www.Toro.com for product safety and operation training materials, accessory information, help finding a dealer, or to register your product.

Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product. Write the numbers in the space provided.

Important: With your mobile device, you can scan the QR code (if equipped) on the serial number plate to access warranty, parts, and other product information.

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This manual identifies potential hazards and has safety messages identified by the safety-alert symbol (Figure 2), which signals a hazard that may cause serious injury or death if you do not follow the recommended precautions.

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This manual uses 2 words to highlight information. Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention.

This product complies with all relevant European directives when CE Kit Part No. 95-3350 is installed; for details, please see the separate product specific Declaration of Conformity (DOC) sheet.

The DOT tire information is located on the side of each tire. This information gives load and speed ratings. Replacement tires should have the same or better ratings. Refer to Specifications to ensure that the tires meet or exceed the weight requirements of your machine.

Warning

CALIFORNIA

Proposition 65 Warning

Use of this product may cause exposure to chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

Safety

General Safety

  • Read and understand the contents of the Operator’s Manual for both the aerator and the traction unit.

  • Train all operators and service personnel on the aerator.

  • Raise the tines, slow down, and use caution when crossing surfaces other than grass and when transporting the machine.

  • Do not operate the machine when ill, tired, or under the influence of alcohol or drugs.

  • Use extreme care when loading or unloading the aerator into a trailer or truck.

  • Operate the aerator at a lower speed when you are on a slope.

  • Do not use the aerator near drop-offs, ditches, embankments, or bodies of water. The aerator could suddenly roll over if a wheel goes off the edge.

  • Stop the traction unit, raise the tines (aerator model 44867), shut off the engine, engage the parking brake, remove the key, and wait for all movement to stop before adjusting, cleaning, or repairing the aerator.

  • Always wear gloves when servicing the tines. Replace damaged tines.

  • Do not put hands or feet near moving components of the machine.

Improperly using or maintaining this machine can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety-alert symbol Graphic, which means Caution, Warning, or Danger—personal safety instruction. Failure to comply with these instructions may result in personal injury or death.

Safety and Instructional Decals

Graphic

Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing.

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Setup

Determine the left and right sides of the machine from the normal operating position.

Installing the Wheels

Model 44856

Parts needed for this procedure:

Wheel assembly2
Spacer4
Axle2
Slotted nut2
Cotter pin2
  1. Position the wheel assembly and 2 spacers (1 on each side of the wheel hub) between the frame as shown in Figure 3.

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  2. Insert the axle through the frame, spacers, and wheel (Figure 3).

  3. Thread the slotted nut onto the axle (Figure 3) and tighten it with a hand wrench to 8 to 20 N∙m (75 to 180 in-lb).

  4. Rotate the wheel to seat the bearings and remove end play.

  5. Loosen the castle nut until it separates from the frame, and the wheel hub has end play.

  6. Tighten the slotted nut to 1.5 to 2 N∙m (15 to 20 in-lb) while rotating the wheel.

    Note: If the cotter pin hole in the axle shaft is misaligned with a slot in the nut, loosen the nut until the hole and slot aligns.

  7. Install the cotter pin (Figure 3).

  8. Grease the wheel bearings until the wheel hub cavity is completely full and you see slight leakage at the seals.

Installing the Weights

Parts needed for this procedure:

Weight 12
Bolt (1/2 x 2-3/4 inch)6
Flanged locknut (1/2 inch)6

Install the weights as shown in Figure 4.

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Mounting the Tongue Assembly

Model 44856

Parts needed for this procedure:

Tongue assembly1
Bracket2
Bolt (1/2 x 2-1/2 inch)6
Nut (1/2 inch)6
Washer (1/2 inch)6
Lock washer (1/2 inch)6
Lock pin1
Hairpin cotter pin (small)1
  1. Remove the brackets, lock pin, and hardware from the tongue attachment points of the aerator.

  2. Align the tongue assembly with the aerator as shown in Figure 5.

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  3. Align the brackets on the aerator as shown in Figure 6.

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  4. Secure the tongue assembly and the brackets with the hardware as shown in Figure 7 and torque the nuts to 54 to 74 N∙m (67-83 ft-lb).

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  5. Install the lock pin and secure it with the small hairpin cotter as shown in Figure 8.

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Attaching the Pump and Cylinder Assembly

Model 44856

Parts needed for this procedure:

Pump and cylinder assembly1
Screw (3/8 x 1-1/4 inch)2
Washer (3/8 inch)2
Locknut (3/8 inch)2
Screw (1/2 x 1-1/4 inch)1
Nut (1/2 inch)1
Lock washer (1/2 inch)1
Vibration strap1
Cylinder pin2
Hairpin cotter pin (large)2

Note: Do not kink or pinch the hydraulic hose.

Align the pump and cylinder assembly and secure them as shown in Figure 9.

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Product Overview

FrameWelded tubular steel; divided into 3 sections, each section moves horizontally and diagonally to follow contour, spring loaded
Aerating wheels12 castings, 70 lb, 4 per section, with permanent roll pin every other hole
Shaft1-1/4 inch, machined to 1 inch
Tines96, 8 per wheel, secured with 1 bolt, roll pin in wheel secures second hole in tine; 1/2 or 3/4 inch open or closed, 4 inch slicing blades are available
BearingsSelf sealed, self aligned
Transport tires (Model 44856 only)4.80 x 8 — 2 ply
HitchDrop pin (Model 44856) 3 point—Category 1 tractor type (Model 44867)
Lift mechanism (Model 44856 only)Hand hydraulic pump to a 10 inch stroke cylinder. Hydraulic fluid required is Mobil DTE 15 M or equivalent
Springs6 to assist down pressure on tines
Aerating swath2 m (78 inches)
Pattern15 cm (6 inches) on center
Operating speed1 to 16 km/h (1 to 10 mph), depending on conditions
Overall width2.2 m (90 inches) (Model 44856)
2 m (82 inches) (Model 44867)
Weight674 kg (1,485 lb) (Model 44856)
569 kg (1,255 lb) (Model 44867)

Attachments/Accessories

A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or authorized Toro distributor or go to www.Toro.com for a list of all approved attachments and accessories.

To ensure optimum performance and continued safety certification of the machine, use only genuine Toro replacement parts and accessories. Replacement parts and accessories made by other manufacturers could be dangerous, and such use could void the product warranty.

Operation

Note: Determine the left and right sides of the traction unit from the normal operating position.

Assembling the Aerator to the Traction Unit

Preparing the Traction Unit

  1. Park the traction unit on a level surface, shut off the engine, engage the parking brake, remove the key, and wait for all movement to stop before leaving the machine.

  2. Visually inspect the traction unit for any loose hardware or any other possible problems. Tighten loose hardware and correct any problems before operating.

Attaching Aerator

Model 44856

Attach the hitch of the aerator to the tongue of the traction unit using the hardware of the traction unit.

Important: Do not lift the tongue by hand. Use the tongue jack or powered lift to align the hitch to the traction unit.

  1. Check the tire air pressure; refer to Checking Tire Air Pressure.

  2. Lower the 3-point hitch; refer to the operator’s manual for your traction unit.

  3. If installed, remove the lynch pin, clevis pin, and upper 3-point link from the upper-link bracket (Figure 10).

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  4. Fully raise the lower links of the 3-point hitch (Figure 11).

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  5. Use the hydraulic hand pump, move the lift arm (Figure 12) just rearward of the forward holes in the lock-bar bracket (transport position).

    Note: The lift arm is in the transport position when the bar is positioned rearward of the forward lock-bar bracket hole.

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  6. Insert the lock-bar pin into the forward holes in the lock-bar bracket and secure the lock-bar pin to the bracket with the hairpin (Figure 12).

  7. Align the tongue of the aerator to the draw bar of the traction unit and use the hitch hardware of the vehicle to secure the aerator (Figure 13).

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Attaching Aerator

Model 44867
  1. Lower the lower-link arms of the traction unit (Figure 14).

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  2. Adjust the lower-link arms (Figure 15) outward fully; refer to the operator’s manual for the traction unit.

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  3. If removed, install the upper 3-point link (Figure 16) to the traction unit.

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  4. Position the aerator so that the lower-link arms of the traction unit line up with the lift-arm pins of the aerator (Figure 17).

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  5. Assemble the lower-link arms to the lift-arm pins and secure the arms with the lynch pins (Figure 17).

  6. Assemble the other end of the upper 3-point link to the lift arms of the aerator (Figure 18) with the bolt (3/4 x 4 inches), nut (3/4 inch), and jam nut (3/4 inch).

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  7. Adjust the links of the 3-point hitch to level the aerator left to right and front to back (Figure 19); refer to the operator’s manual for your traction unit.

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Installing the Tines

Important: Install the tines only after attaching the aerator to the traction unit.

  1. Start at the outside casting and install the tines as shown in Figure 20.

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  2. Install all 8 tines on the casting, using a roll pin and bolts (1/2 inch x 1-3/4 inches) and ensuring that the roll pin is in the front position (Figure 20).

    Note: Ensure that the roll pin is in the front hole and the bolt is in the second hole.

Using the Aerator

Using Model 44856

  1. Close the valve at the base of the hydraulic hand-pump (Figure 21) and stroke the pump handle until the lock pin rotates in the lock-bar bracket.

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  2. Remove the hair pin and move the lock pin to the rear holes (stow/aerating position) in the lock-bar bracket, and secure the lock pin to the bracket with the hair pin (Figure 22).

    Note: Moving the lock pin to stow/aerating position allows you to raise and lower the aerator while working at the job site.

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  3. Open the valve at the base of the hydraulic hand-pump to lower the aerator to the ground.

  4. Return to the operator’s seat and follow the procedures for towing an implement; refer to the operator’s manual for the traction unit.

  5. At the end of the desired aerating region, stop the traction unit, engage the parking brake, shut off the engine, and remove the key before getting out of the operator’s seat.

  6. Close the valve of the hydraulic hand-pump (Figure 21) and stroke the pump handle to raise the aerator to the transport position.

  7. Remove the hair pin and move the lock pin to the forward holes (transport position) in the lock-bar bracket, and secure the lock pin to the bracket with the hair pin (Figure 22).

Using Model 44867

  1. Start the traction unit engine and run it at a low speed.

  2. With 3-point or remote-hydraulics control of the traction unit, slowly lower the aerator while the traction unit is slowly moving forward (Figure 23).

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  3. As aerating begins, increase the speed of the traction unit.

  4. Raise the aerator at the end of the pass before turning (Figure 24).

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Maintenance

Caution

If you leave the key in the switch, someone could accidently start the engine and seriously injure you or other bystanders.

Remove the key from the switch before you perform any maintenance.

Recommended Maintenance Schedule(s)

Maintenance Service IntervalMaintenance Procedure
Before each use or daily
  • Check the tire air pressure.
  • Check the tines for wear.
  • Every 40 hours
  • Grease the fittings.
  • Every 100 hours
  • Check the main arm bushings.
  • Lubrication

    Lubricating the Bearings

    Maintenance Service IntervalMaintenance Procedure
    Every 40 hours
  • Grease the fittings.
  • Grease Specification: No. 2 lithium grease

    Lubricate the aerator with the specified grease as shown in Figure 25 or Figure 26.

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    Chassis Maintenance

    Checking Tire Air Pressure

    Model 44856
    Maintenance Service IntervalMaintenance Procedure
    Before each use or daily
  • Check the tire air pressure.
    1. Check the tire pressure (Figure 27).

      You should measure 413 kPa (60 psi).

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    2. If needed, add or remove air to or air from the tires until you measure 413 kPa (60 psi).

    Checking the Main Arms Bushings

    Maintenance Service IntervalMaintenance Procedure
    Every 100 hours
  • Check the main arm bushings.
  • The 6 main arms pivot freely horizontally and vertically to allow the unit to follow the contour of the ground. A bronze bushing is pressed inside the pivot holes between the main arms and frame mounting brackets (Figure 28).

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    1. Move the aerator to the transport position; refer to Using the Aerator.

    2. Check that the 6 main arms pivot freely (Figure 28).

    3. If a main arm binds, perform the following steps:

      1. Loosen the spring tension; refer to Adjusting the Springs.

      2. Remove the bolt, nut, washers, and bushing, that secure the main arm to the frame mounting bracket (Figure 28) and check the hardware for wear.

        Note: Replace all worn or damaged hardware. The bronze bushing is 3 mm (1/8 inch) longer than the combined main arm and mounting bracket plate thickness.

      3. Assemble the main arm to the frame mounting bracket with the bolt, nut, washers, and bushing (Figure 28).

      4. Tighten the bolt (5/8 x 2 inch) and nut (5/8 inch) against the bushings, not the arms, to allow it to pivot freely.

      5. Adjust the spring tension; refer to Adjusting the Springs.

    Adjusting the Springs

    The purpose of the springs is to distribute the weight evenly and reduce the shock load on the pivot points. Adjust the springs evenly across to level the machine. Use the nuts at top of the spring rod to adjust the spring tension (Figure 29).

    Important: When adjusting the spring tension, do not completely compress the coils. Allow at least 1.6 mm (1/16 inch) of space between coils.

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    Checking the Tines

    Maintenance Service IntervalMaintenance Procedure
    Before each use or daily
  • Check the tines for wear.
  • To obtain maximum aerating performance, always check the tines for wear and damage before every use. Severely worn tines are easy to bend or break and leave the cores in the ground. See Figure 30 for examples of tine wear.

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    Always clean cores out of the tines before storage. Cores left in tines for extended periods can cause pitting on the inside of the tine which keep the core from ejecting.

    Storage

    1. Raise the tines.

    2. Stop the traction unit, shut off the engine, engage the parking brake, and remove the key.

    3. Remove dirt and debris from the entire aerator. Clean the cores out of the tines.

      Important: You can wash the aerator with mild detergent and water. Do not pressure wash the aerator.

    4. Lubricate the aerator; refer to Lubrication.

    5. Check the condition of the tines. Replace any broken or worn tines.

    6. Check and tighten all bolts, nuts, and screws. Repair or replace any part that is damaged.

    7. Paint all scratched or bare metal surfaces. Paint is available from your Authorized Service Dealer.

    8. Store the aerator in a clean, dry garage or storage area.

    9. Cover the aerator to protect it and keep it clean.