Utility Van Box

Workman® GTX Series Utility Vehicle

Model No. 07440-Serial No. and Up

Important: You cannot install the Utility Van Box on Lifted (LT) Models or a machine equipped with Lift Kit Model 07414.

You must install these kits with the Utility Van Box:

  • Canopy or Cab Kit

    • 07921 — 2 Person Canopy Kit

    • 07922 — 4 Person Canopy Kit or

    • 07142 — Cab Kit

  • Door Mount Mirror Kit — Part No. 136-1997

  • Backup Alarm Kit

    • 133-3018 — 12V Reverse Alarm Kit (Gas Machines) or

    • 131-8549 — 48V Reverse Alarm Kit (Electric Machines)

Safety

Safety and Instructional Decals

Graphic

Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing.
decal140-2594

140-2594

  1. Falling hazard—do not carry passengers.
  2. Tipping hazard—the maximum carrying capacity is 180 kg (400 lb); read the Operator’s Manual; do not exceed 19 km/h (12 mph).

Installation

Important: Use 2 people when raising the utility van box onto the machine frame.

Preparing the Machine

  1. Park the machine on a level surface.

  2. Engage the parking brake.

  3. Shut off the machine and remove the key.

g038447

Figure 1

Removing the Cargo Bed

  1. Using an overhead hoist, raise the cargo bed.

  2. If applicable, remove the 2 bolts (3/8 x 2-1/2 inches), 2 flange nuts (3/8 inch), and 3 bolts (5/16 x 3/4 inch) from the prop rod assembly, and remove the prop rod assembly (Figure 2).

    Note: Retain the hardware if you want to install the plastic cargo bed in the future.

    g036807

    Figure 2

  3. Remove the 2 pivot bolts (1/2 x 4-1/2 inches) and 2 locknuts (1/2 inch) from the pivot bracket located at the rear of the machine (Figure 3).

    Note: Retain the hardware if you want to install the plastic cargo bed in the future.

    g037303

    Figure 3

    1. Pivot bolt (1/2 x 4-1/2 inches)
    2. Pivot bracket
    3. Locknut (1/2 inch)

  4. Release the cargo-bed lever and remove the cargo bed using an overhead hoist.

  5. If applicable, remove the electric lift cylinder as shown in Figure 4.

    g307169

    Figure 4

  6. Remove the 2 latches, 4 flange-head bolts (3/8 x 2-1/2 inches), and 4 flange nuts (3/8 inch) from the left and right frame tubes (Figure 5).

    Retain the fasteners for installation in Installing the Utility Van Box.

    g307180

    Figure 5

Reducing the Top Speed

Parts needed for this procedure:

Clutch spacer1

Caution

The dust in the clutch will become airborne and could damage your eyes or you could inhale it, causing breathing difficulties.

Wear safety goggles and a dust mask or other eye and respiratory protection when performing this procedure.

  1. Remove the bolts securing the primary clutch cover as shown in Figure 6.

    Important: Use caution when removing the clutch cover; the spring is under compression.

    Important: Take note of the X orientation on the clutch covers and clutch assemblies for later installation.

  2. Remove the spring.

  3. Install the clutch spacer to reduce the top speed to 19 kph (12 mph).

    Important: Do not operate the machine without at least 3 clutch spacers in place.

    SpacersTop Speed
    2 (standard)26 kph (16 mph)—standard
    319 kph (12 mph)

  4. Install the spring and clutch cover.

    Important: Ensure that the X is placed back in the original location.

  5. Torque the bolts to 179 to 228 N∙m (132 to 168 in-lb).

g307181

Figure 6

  1. Existing clutch spacers
  2. New clutch spacer

Installing the Utility Van Box

Parts needed for this procedure:

Utility van box1
Flange-head bolt (1/2 x 1-1/4 inches)2
Flange nut (1/2 inch)2

Important: Use 2 people when raising the utility van box onto the machine frame.

  1. Secure the front of the utility van box to the front of the frame tubes using the previously removed 2 flange-head bolts (3/8 x 2-1/2 inches) and 2 flange nuts (3/8 inch) on each side (Figure 7).

    g303178

    Figure 7

    1. Utility van box
    2. Flange-head bolt (3/8 x 2-1/2 inches)
    3. Front of the frame tubes
    4. Flange nut (3/8 inch)

  2. Torque the flange nuts (3/8 inch) to 37 to 45 N∙m (27 to 33 ft-lb).

  3. Secure the rear of the utility van box to the rear of the frame tubes using a flange-head bolt (1/2 x 1-1/4 inches) and a flange nut (1/2 inch) on each side (Figure 8).

    g303179

    Figure 8

    1. Flange nut (1/2 inch)
    2. Rear of the frame tubes
    3. Flange-head bolt (1/2 x 1-1/4 inches)
    4. Utility van box

  4. Torque the flange nuts (1/2 inch) to 92 to 112 N∙m (67.5 to 82.5 ft-lb).

Installing the Canopy or Cab Kit

Parts needed for this procedure:

Canopy or cab kit — 07921, 07922, or 07142 (sold separately)1

Install the Canopy or Cab Kit; refer to the Installation Instructions for the kit.

Installing the Door Mount Mirror Kit

Parts needed for this procedure:

Door Mount Mirror Kit — Part No. 136-1997(sold separately)1

Install the Door Mount Mirror Kit; refer to the Door Mount Mirror Kit Installation Instructions.

Installing the Backup Alarm Kit

Parts needed for this procedure:

Backup Alarm Kit — Part No. 133-3018 for gas machines or 131-8549 for electric machines (sold separately).1

Install the Backup Alarm Kit; refer to the Backup Alarm Kit Installation Instructions.