Fan Kit

1. Park the machine on a level surface, remove any attachment, engage the parking brake, raise the loader arms, and install the cylinder locks.

2. Shut off the engine and remove the key.

3. Remove the hood.

4. Separate the 2 main-power connectors.

   

   Figure 1

   1. Main-power connectors

5. Remove the rear cover.

   

   Figure 2

   1. Bolt (3)
   2. Rear cover

Parts needed for this procedure:

1. Remove the fuse holder from the bracket.

   

   Figure 3

   1. Fuse cover

2. Remove the existing fuse bracket.

   

   Figure 4

   1. Existing fuse bracket

3. Using the bolts you removed, install the new fuse bracket.

   

   Figure 5

   1. New fuse bracket

4. Install the fuse cover to the bracket.

   

   Figure 6

Parts needed for this procedure:

Figure 7

Wire harness overview

1. Accessory connector (P03)
2. Relay (P02)
3. Control port (P04)
4. Fan (P01)

Note: Do not connect the wire harness to the fan in this procedure.

1. Connect the wire harness (P04) to the control port connector on the machine wire harness.

   Note: The control port connector is cable tied to the wire harness, near the controller.

   

   Figure 8

   1. Control port connector on machine wire harness
   2. Control port connector (P04)

2. Install the relay to the relay connector.

   

   Figure 9

   1. Relay
   2. Relay connector (P02)

3. Route the wire harness along the battery cable to the rear, right side of the machine and into the mount bracket.

   

   Figure 10

   1. Kit wire harness
   2. Battery cable

4. Remove the cap from the accessory connector on the machine wire harness. Plug the accessory connector (P03) into the connector.

   Note: The accessory connector on the machine wire harness is cable tied to the harness near the fuse.

   

   Figure 11

   1. Auxiliary connector from machine wire harness
   2. Accessory connector (P03)

5. Use 2 cable ties to secure the wire harness to the battery cable.

   

   Figure 12

6. Use another cable tie to secure the relay connector to the wire harness.

   

   Figure 13

Parts needed for this procedure:

1. Remove the front cover from the hood. Retain the bolts.

   

   Figure 14

   1. Bolt (4)
   2. Front cover

2. Remove and discard the clips nuts.

   

   Figure 15

   1. Clip nut (4)

3. Cut out the template at the end of this publication.

4. Align the holes on the template with the holes in the hood.

   

   Figure 16

5. Trace the inside of the template on the hood.

   Note: This expands the left and right sides of the hood opening 2.5 mm (0.1 inch).

6. Use a jigsaw to cut the hood and expand the opening to the traced lines. Smooth any rough edges.

   Warning

   Using a power tool without wearing eye protection may allow debris to enter the eye, causing personal injury.

   When using power tools, always wear eye protection.

7. Install the new clip nuts (Figure 15).

Parts needed for this procedure:

1. Install the hood.

2. Install the fan cover to the fan.

   

   Figure 17

   1. Kit bolt (4)
   2. Fan cover
   3. Nut (4)

3. Connect the fan connector (P01) from the wire harness to the fan.

   

   Figure 18

   1. Fan wire harness connector
   2. Fan connector (P01)

4. Use the remaining cable tie to reduce the excess slack on the wire harness.

1. Install the rear cover.

   

   Figure 19

   1. Bolt
   2. Rear cover

2. Connect the 2 main-power connectors.

3. Secure the fan to the hood using the retained bolts from the front cover.

   

   Figure 20

   1. Retained bolt (4)

Parts needed for this procedure:

The following procedure must be performed by an Authorized Service Dealer. The fan will not operate without the software update.

Update the machine software using the Toro DIAG software and diagnostic cable (part number 115-1944, sold separately).

Note: Download the Toro DIAG software package and its Software Guide from Gateway.