Windshield and Wiper Kit

1. Park the machine on a level surface.

2. Engage the parking brake.

3. Shut off the engine and remove the key.

4. Open the hood; refer to your machine Operator’s Manual.

Parts needed for this procedure:

1. Place the grommet on the inner side of the right dashboard depression as shown in Figure 1.

   

   Figure 1

   1. Grommet location—drill hole here (4.5 cm or 1.75 inch)
   2. Front of the machine

2. Mark the center point of the grommet, remove the grommet, and drill a 4.5 cm (1.75 inch) hole into the mark on the dashboard (Figure 1).

3. Install the grommet into the hole.

Parts needed for this procedure:

For Electric Machines

Important: The Power Converter Kit is required to use the Windshield and Wiper Kit on a Workman GTX Electric utility vehicle. Contact your authorized Toro distributor for more information.

Use the following instructions and illustrations to route and connect the wire harness. Refer to Figure 2 for an overview of the wire harness position.

Note: The wire harness length allows for installation on a 4-passenger GTX machine. For 2-passenger GTX machines, coil the wire harness in the frame channel as shown in Figure 2.

Figure 2

1. Terminal ring—ground block
2. Male and female connectors—ground and power
3. 8-socket connector—rocker switch
4. 2-socket connector—washer-fluid tank
5. 6-socket connector—wiper motor

1. Route the wire harness along the floor-channel plate and through the opening in the frame channel (Figure 3).

   

   Figure 3

   1. Frame channel
   2. Kit wire harness
   3. Floor-channel plate

2. Route the wire harness through the opening in the top of the frame channel (Figure 4).

   

   Figure 4

   1. Frame channel
   2. Kit wire harness

3. Pass the 6-socket connector of the wire harness through the grommet in the dashboard (Figure 5).

   Use a cable tie to secure the wire harness to the machine.

   Note: The 6-socket connector is installed in Installing the Wiper Motor.

   

   Figure 5

   1. 6-socket connector—wire harness
   2. Grommet
   3. Dashboard
   4. 8-socket connector—wire harness

4. Route the 8-socket connector of the wire harness toward the left side of the dash (Figure 5).

   Use a cable tie to secure the wire harness to the machine.

   Note: The 8-socket connector is installed in Installing the Switch.

5. Install the black ground wire to the ground wire on the Power Converter Kit wire harness (Figure 6).

   Note: The black terminal ring is not used.

6. Install the red power wire to the power wire on the Power Converter Kit wire harness (Figure 6).

   

   Figure 6

   1. Wire harness
   2. Black ground wire with terminal ring (not used)
   3. Black ground wire with spade terminal
   4. Red power wire with spade terminal

7. If you have the optional Washer Tank Kit (Toro Part No. 130-5615) installed, align the 2-socket connector of the wire harness to the 2-blade connector of the washer-fluid tank (Figure 7).

8. Push the wire-harness connector onto the tank connector until the connector fully seats (Figure 7).

   

   Figure 7

   1. 2-socket connector—wire harness
   2. 2-blade connector—washer pump

Parts needed for this procedure:

Refer to Figure 9 for this procedure.

1. Locate the plug that is adjacent to the hour meter on the dashboard

2. Remove the plug from the opening.

3. Pull the 8-socket connector of the wire harness through the opening in the dashboard.

4. Connect the 8-pin connector of the rocker switch into the 8-socket connector of the wire harness.

   Ensure that the connectors are fully seated and the connector latches snap together securely.

5. Insert the switch into the opening in the dashboard until the switch snaps securely into the dashboard and apply the decal next to the switch.

Figure 9

1. Plug
2. Opening—dashboard
3. Rocker switch
4. 8 pin connector—wire harness
5. Decal

Parts needed for this procedure:

1. Apply the 3 rubber pads to the motor mount bracket using the measurements shown in Figure 10.

   

   Figure 10

   1. 14.1 cm (5-9/16 inches)
   2. 12.7 mm (1/2 inch)
   3. 12.7 mm (1/2 inch)
   4. 2.54 cm (1 inch)

2. Use 2 flange-head screws (1/4 x 1-1/2 inches) and 2 flange nuts (1/4 inch) to secure the mount bracket to the windshield support (Figure 11).

   

   Figure 11

   1. Flange nut (1/4 inch)
   2. Motor mount bracket
   3. Windshield support
   4. Flange-head screw (1/4 x 1-1/2 inches)
   5. Rubber pad

3. Remove the hardware from the motor as shown in Figure 12.

   

   Figure 12

   1. Acorn nut
   2. Cover cup (M8)
   3. Washer seal (M8)
   4. Wiper stud nut
   5. Nut (M16)
   6. Cover cup (M16)
   7. Washer seal (M16)
   8. Mount bracket
   9. Stud cover
   10. Lock washer

4. Use the hardware shown in Figure 12 to secure the motor to the mount bracket.

   Note: Set aside the lock washer and wiper stud nut for use in Installing the Wiper

5. Torque the acorn nut to 7 to 8 N∙m (5 to 6 ft-lb) and torque the nut (M16) to 5 to 6 N∙m (3 to 4 ft-lb).

Parts needed for this procedure:

1. Secure the windshield support to the canopy tubes using 4 flange-head screws (1/4 x 1-1/2 inches) and 4 flange nuts (1/4 inch) as shown in Figure 13.

   For installation on machines equipped with Model 07921 or 07922 canopies only:

   You may need to loosen the canopy mounting hardware to install the windshield support.

   

   Figure 13

   Driver’s side shown

   1. Flange-head screw (1/4 x 1-1/2 inches)
   2. Canopy tube
   3. Flange nut (1/4 inch)
   4. Windshield support

2. For installation on machines equipped with Model 07921 or 07922 canopies only:

   In the top hole of the canopy tubes, install the windshield mounting brackets (Figure 14).

   

   Figure 14

   1. Windshield mount bracket
   2. Hex-head screw (5/16 x 3/4 inch)

3. Connect the 6-socket connector of the kit wire harness to the 6-pin connector of the motor (Figure 15).

   

   Figure 15

   1. 6-pin connector—motor
   2. 6-socket connector—wire harness

4. Use 4 Phillips-head screws and 4 speed nuts to secure the mount bracket cover to the mount bracket (Figure 16).

   

   Figure 16

   1. Speed nut
   2. Phillips-head screw
   3. Mount bracket cover

Parts needed for this procedure:

1. Remove the plastic protective coating from the windshield.

2. Secure the windshield to the windshield supports using 4 shoulder screws (5/16 x 1-1/4 inches), 4 backup washers, 8 flange bushings, 4 flange nuts (5/16 inch), and 2 bumpers (Figure 17).

   Note: The windshield installation is the same for machines equipped with Model 07921 or 07922 canopies, with the exception of the bumpers, which are installed at the same height directly in the front of the canopy tubes. The bumper fit is tight; use grease, if necessary.

3. Thoroughly clean the windshield using an alcohol-based window cleaner to remove all the remaining residue from the plastic protective coating.

Figure 17

Model 07140 and 07141 canopies shown

1. Shoulder screw (5/16 x 1-1/4 inches)
2. Backup washer
3. Flange bushing
4. Windshield
5. Flange nut (5/16 inch)
6. Bumpers

Parts needed for this procedure:

1. Run the wiper motor for at least 1 cycle and allow it to return to its normal position.

2. Secure the wiper blade to the wiper arm.

3. Use the lock washer and wiper stud nut to install the arm to the motor (Figure 18).

   

   Figure 18

   1. Wiper stud nut
   2. Lock washer
   3. Wiper arm

4. Position the arm using the measurements shown in Figure 19.

   

   Figure 19

5. Torque the wiper stud nut to 23 to 29 N∙m (17 to 21 ft-lb).

Press the rocker switch to turn the wipers to the ON or OFF position; refer to Figure 20.

Figure 20

1. ON position
2. OFF position

Refer to the Windshield Wiper Kit Installation Instructions for wiper fluid operation.