Workman® GTX Electric Utility Vehicle

Important: This machine is designed primarily as an off-road machine and is not intended for extensive use on public roads.When using the machine on public roads, follow all traffic regulations and use any additional accessories that may be required by law, such as lights, turn signals, slow-moving vehicle (SMV) signs, and others as required.

This machine was designed and tested to offer safe service when operated and maintained properly. Although hazard control and accident prevention are dependent upon the design and configuration of the machine, these factors are also dependent upon the awareness, concern, and proper training of the operator, maintenance, and storage of the machine. Improper use or maintenance of the machine can result in injury or death.

This machine has a different feel than what drivers experience with passenger cars or trucks. So take time to become familiar with your machine.

Not all of the attachments that adapt to the machine are covered in this manual. See the specific Operator’s Manual provided with each attachment for additional safety instructions.

To reduce the potential for injury or death, comply with the following safety instructions:

Make sure that the operators are thoroughly trained and familiar with the Operator’s Manual and all labels on the machine.

• This machine is designed to carry only you, the operator, and 1 passenger in the seat provided by the manufacturer. Never carry any other passengers on the machine.

• Become familiar with the controls and know how to stop the machine quickly.

• Never operate the machine when tired, ill, or under the influence of drugs or alcohol.

• Wear substantial, slip-resistant shoes. Do not wear loose-fitting clothing, tie back long hair, and do not wear jewelry.

• Wearing safety glasses, safety shoes, and long pants are required by some local regulations.

• Never allow children to operate the machine. Never allow adults to operate it without proper instructions. Only trained and authorized persons should operate this machine.

• Always be aware of where bystanders are.

• Keep all shields, safety devices and decals in place. If a shield, safety device or decal is malfunctioning, illegible, or damaged, repair or replace it before operating the machine.

• Avoid driving when it is dark, especially in unfamiliar areas. If you must drive when it is dark, use the headlights.

• Before operating the machine, always check all parts of the machine and any attachments. If something is wrong, stop using machine. Make sure that the problem is corrected before machine or attachment is operated again.

• Operate the machine only outdoors or in a well-ventilated area.

• The operator and passenger should remain seated whenever the machine is in motion. The operator should keep both hands on the steering wheel, whenever possible, and the passenger should use the handholds provided. Keep arms and legs within the machine body at all times.

• Drive slower and turn less sharply when you are carrying a passenger. Remember your passenger may not be expecting you to brake or turn and may not be ready. Never carry passengers in the box or on attachments.

• Never overload the machine. The name plate (located under the seat assembly on the rear panel) shows the load limits for the machine. Never overfill attachments or exceed the maximum gross vehicle weight (GVW).

• Failure to operate machine safely may result in an accident, tip over of the machine, and serious injury or death. Drive carefully. To prevent tipping or loss of control, take the following precautions:

  • Use extreme caution, reduce speed, and maintain a safe distance around sand traps, ditches, creeks, ramps, any unfamiliar areas, or other hazards.

  • Watch for holes or other hidden hazards.

  • Do not operate the machine on a slope that exceeds 18° or 32.5% gradient. Use caution when operating the machine on a slope. Normally, travel straight up and down slopes. Reduce speed when making sharp turns or when turning on hillsides. Avoid turning on hillsides whenever possible.

  • Use extra caution when operating the machine on wet surfaces, at higher speeds, or with a full load. Stopping time increases with a full load.

  • Avoid sudden stops and starts.

  • Do not attempt sharp turns or abrupt maneuvers or other unsafe driving actions that may cause a loss of control of the machine.

  • When dumping, do not let anyone stand behind machine and do not dump the load on anyone’s feet.

  • Keep all bystanders away. Before backing up, look to the rear and ensure that no one is behind the machine. Back up slowly.

  • Watch out for traffic when near or crossing roads. Always yield the right of way to pedestrians and other machines. Always signal your turns or stop early enough so other persons know what you plan to do. Obey all traffic rules and regulations.

  • Never operate the machine in or near an area where there is dust or fumes in the air which are explosive. The electrical and exhaust systems of the machine can produce sparks capable of igniting explosive materials.

  • Always watch out for and avoid low overhangs such as tree limbs, door jambs, over head walkways, etc. Make sure there is enough room over head to easily clear the machine and your head.

  • If you are ever unsure about the safe operation of the machine, stop your work and ask your supervisor.

• Before getting off the seat:

  • Stop the movement of the machine.

  • Lower the bed.

  • Engage the parking brake.

  • Remove the key.

• If the machine ever vibrates abnormally, stop the machine immediately, and wait for all motion to stop and inspect for damage. Repair all damage before resuming operation.

• Lightning can cause severe injury or death. If lightning is seen or thunder is heard in the area, do not operate the machine; seek shelter.

• To reduce the potential for fire, keep the batteries and motor area free of excessive grease, grass, leaves, and accumulation of dirt.

• Always disconnect the battery cables before servicing any electrical components; refer to Disconnecting the Batteries.

  Note: Disconnecting all of the battery cables isolates power from the electrical system.

• Battery electrolyte contains sulfuric acid. Sulfuric acid produces hydrogen gas, which, in the right proportions, is explosive.

  • Always service, store, and charge the machine in a well-ventilated area.

  • Keep sparks and open flames away from the batteries.

  • Do not smoke near the batteries.

  • Never use an open flame to check the level or leakage of battery electrolyte.

• Use caution when handling and working around electrolyte. The sulfuric acid in electrolyte can burn skin and damage clothing. Furthermore, it can be emitted as a gas that can damage your lungs.

  • Wear proper eye, hand, and face protection.

  • Do not lean over the batteries at any time.

  • Avoid breathing in battery fumes.

  • Fill the batteries where clean water is always available for flushing the skin.

  • If you get electrolyte on your skin or eyes, flush the affected area for 20 minutes with clean water. Remove acid-soaked clothing . Seek medical attention immediately.

  • Keep children and pets away from the batteries and electrolyte.

• Electrolyte is very poisonous.

  • Do not drink the electrolyte.

  • If electrolyte has been swallowed, and the person is conscious, have them drink large quantities of water immediately to dilute the electrolyte.

  • Do not attempt to make them vomit.

  • Call Poison Control and get medical attention immediately.

• When not filling the batteries, keep the battery vent caps tight on the batteries. Never operate the machine if any of the vent caps are missing or damaged.

• When removing or installing the batteries, do not allow the battery terminals to touch any metal parts of the machine.

• Do not allow metal tools to short between the battery terminals and metal parts of the machine. Remove all jewelry and watches before servicing the batteries.

• Do not check a battery charge by placing a metal object across the posts. This causes sparks, which can cause an explosion.

• Always keep the battery retainers in place to protect and secure the batteries.

• Read and understand the charging instructions before charging the batteries; refer to Charging the Batteries. Also, take the following precautions and actions when charging the batteries:

  • Turn the machine key switch to OFF before connecting the charger to a power source.

  • Use only the battery charger supplied with the machine to charge the batteries.

  • Do not charge a damaged or frozen battery.

  • Always unplug the AC power cord from the power outlet before unplugging it from the machine charging receptacle to avoid sparks.

  • If a battery gets hot while charging, begins emitting large amounts of gases, or spews electrolyte, immediately disconnect the charger power cord from the power outlet. Have the machine serviced by an Authorized Service Dealer before using it again.

• Before servicing or making adjustments to the machine, shut off the machine, engage the parking brake, and remove the key from the key switch to prevent accidental starting of the machine.

• Never work under a raised bed without ensuring that the prop rod is fully seated in the detent slot.

• To make sure that the entire machine is in good condition, keep all nuts, bolts, and screws properly tightened.

• If the machine must be running to perform a maintenance adjustment, keep hands, feet, clothing, and any parts of the body away from the batteries and any moving parts. Keep everyone away.

• If major repairs are ever needed or assistance is required, contact an Authorized Toro Distributor.

• To be sure of optimum performance and safety, always purchase genuine Toro replacement parts and accessories. Replacement parts and accessories made by other manufacturers could be dangerous. Altering this machine in any manner may affect the operation of the machine, performance, durability or its use may result in injury or death. Such use could void the product warranty of The Toro® Company.

Parts needed for this procedure:

1. If the cover is installed, remove it from the hub of the steering wheel (Figure 3).

2. Remove the locknut (1/2 inch) from the steering shaft (Figure 3).

3. Slide the steering wheel and washer (1/2 inch) onto the steering shaft (Figure 3).

4. Secure the steering wheel to the shaft with the locknut (1/2 inch) and tighten it to 27 to 34 N·m (20 to 25 ft-lb).

5. Install the cover on the steering wheel (Figure 3).

   

   Figure 3

   1. Cover
   2. Locknut (1/2 inch)
   3. Washer (1/2 inch)
   4. Steering wheel
   5. Steering shaft

1. Check the water level in the batteries before operating the machine; refer to Checking the Water Level of the Batteries.

2. Ensure that the batteries are charged; refer to Charging the Batteries.

3. Check the brake-fluid level before the machine is first operated; refer to Checking the Brake-Fluid Level.

4. Check the transaxle-fluid level before the machine is first operated; refer to Checking the Transaxle-Fluid Level.

5. Check the air pressure in the tires; refer to Checking the Tire Pressure.

Parts needed for this procedure:

• Read the Operator's Manual.

• View the safety training material.

• Fill out the registration card.

• Complete the Predelivery Inspection Form.

• Review the Certificate of Quality.

Use the accelerator pedal (Figure 6) to vary ground speed of the machine. Pressing down the accelerator pedal starts the machine. Pressing the pedal farther increases ground speed. Releasing the pedal slows the machine, and the machine shuts off.

The maximum forward speed in performance mode is 26 km/h (16 mph) as shown in Figure 9.

The maximum forward speed in economy mode is 19 km/h (12 mph) as shown in Figure 9.

Use the brake pedal to stop or slow the machine (Figure 6).

The parking-brake lever is located on the control panel (Figure 6).

Whenever you shut off the machine, engage the parking brake to prevent the machine from accidental moving. If the machine is parked on a steep grade, make sure that you engage the parking brake.

To engage the parking brake, pull the parking-brake lever toward you (Figure 7).

Figure 7

1. Parking-brake lever

To disengage the parking brake, push down the button on top of the parking brake lever, pull the parking-brake lever toward you to release pressure, and then push the parking-brake lever forward (Figure 8).

Figure 8

1. Parking-brake lever and button

The direction selector is located to the left of the parking-brake lever. The direction selector has 3 positions: FORWARD, REVERSE, and NEUTRAL (Figure 6).

Note: The machine can be on in any of the 3 positions, but only moves in the FORWARD and REVERSE positions.

Important: Always stop the machine before changing direction.

The horn button is located on the control panel (Figure 6). Press the horn button to sound the horn.

The light switch is located to the left of the steering column (Figure 6). Use the light switch to illuminate the headlights. Push the light switch upward to turn on the headlights or push downward to turn off the lights.

The battery-discharge indicator is located to the left of the steering column (Figure 6). The battery-discharge indicator indicates the remaining charge in the batteries. When the machine batteries are fully charged, ten indicator bars extend from the 0 to the 1 position. As the charge is used, the indicator bars disappear starting at the right side of the meter. For detailed information on the battery meter, refer to Understanding and Using the Battery System.

The hour meter is located to the right of the light switch (Figure 6). Use the hour meter to find out the total number of operating hours. The hour meter starts to function whenever you turn the key switch to the ON position or if the machine is running.

Note: When the machine is running, the hour meter blinks continuously, recording usage.

The USB power point is located to the left of the parking-brake lever (Figure 6). Use the power point to power mobile devices.

Important: When not using the USB power point, insert the rubber plug to prevent damage to the power point.

The key switch (Figure 6), is used to run and shut off the machine, and has 2 positions: ON and OFF. Rotate the key clockwise to the ON position to operate the machine. When the machine is stopped, rotate the key counterclockwise to the OFF position to shut off the machine. Remove the key from the key switch whenever you leave the machine.

The supervisor speed-limit switch, located under the seat assembly, has 2 positions: PERFORMANCE and ECONOMY. Rotate the switch clockwise to the ECONOMY position to limit the maximum machine speed to 19 km/h (12 mph). Rotate the switch counterclockwise to the PERFORMANCE position to restore the maximum speed of the machine to 26 km/h (16 mph) as shown in Figure 9.

Figure 9

1. Performance position
2. Economy position
3. Supervisor speed-limit switch

The status-indicator light is located to the right of the parking-brake lever on the control panel (Figure 6).

When the machine is turned on, the green status-indicator light illuminates either solid or blinking.

If the light is solid, this indicates that the machine is ready for normal operation. If the light is blinking, there is an issue that needs to be resolved before continuing with normal operation of the machine.

If the status-indicator light blinks 2 times, this indicates that the parking brake is engaged while in the FORWARD or REVERSE position on the direction selector. Disengage the parking brake to shut off the status-indicator light.

Refer to if the status-indicator light blinks more than 2 times.

The passenger handholds are located on the outside of each seat (Figure 10).

Figure 10

Passenger Side Shown

1. Passenger handhold

A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories.

Carefully read all safety instructions and symbols in the safety section. Knowing this information could help you or bystanders avoid injury.

Use the rear cargo-box-accessory mount to attach accessories to the rear of the machine.

Capacity: 45 kg (100 lb)

1. Loosen the ‘T’ handle by rotating it clockwise (Figure 15).

   

   Figure 15

   1. Receiver
   2. ‘T’ handle

2. Insert your accessory into the receiver until the accessory reaches the end of the receiver (Figure 15).

3. Tighten the ‘T’ handle by rotating it counterclockwise (Figure 16).

   

   Figure 16

   1. ‘T’ handle

• Ensure that the batteries are charged before using the machine; Charging the Batteries.

• Check the water level in the batteries; Checking the Water Level of the Batteries.

• Check brake-fluid level, and add the specified brake fluids as needed; refer to Checking the Brake-Fluid Level.

• Check the air pressure in the tires; refer to Checking the Tire Pressure.

• Check the transaxle-fluid level; refer to Checking the Transaxle-Fluid Level.

• Check the brake pedal operation.

• Check to see that the lights are working.

• Turn the steering wheel to the left and right to check steering response.

• Check for loose parts and any other noticeable malfunctions.

  Note: Shut off the machine and allow all moving parts to stop before checking for loose parts and other wear and damage.

If any of the above items are not correct, notify your mechanic or check with your supervisor before taking the machine out for the day. Your supervisor may want you to check other items on a daily basis, so ask him or her about additional operator’s responsibilities.

Tire Air Pressure Range: 165 to 207 kPa (24 to 30 psi)

Important: Do not exceed the maximum air pressure indicated on the sidewall of the tire.

Note: The air pressure needed in the tires is determined by the payload that you intend to carry.

1. Check the air pressure in the tires.

   Note: The air pressure range in the front and rear tires is 165 to 207 kPa (24 to 30 psi).

   • Use lower air pressure in the tires for lighter payloads, for less the soil compaction, for a smoother the ride, and to minimize tire marks in the ground.

   • Use higher air pressure in the tires for carrying heavier payloads at higher speeds.

2. If needed, adjust the air pressure in the tires by adding or removing air in the tires.

Important: When stopping the machine on an incline, use the service brakes to stop the machine and engage the parking brake to hold the machine in place. Using the accelerator to stall the machine on the hill can overheat the motor or drain the batteries.

1. Remove your foot from the accelerator pedal.

2. Slowly press the brake pedal to apply the service brakes until the machine comes to a complete stop.

   Note: The stopping distance may vary depending on the machine load and speed.

1. Stop the machine using the service brakes by pressing and holding the brake pedal.

2. Engage the parking brake by pulling the parking-brake lever toward you.

3. Rotate the key counterclockwise to the OFF position.

4. Remove the key.

Perform the breaking in a new machine guidelines to provide proper performance and long life for the machine.

• Check the brake fluid, transaxle fluid, and the water level in the batteries regularly.

• Avoid hard braking situations for the first several hours of new machine break-in operation. New brake linings may not be at optimum performance until several hours of use has caused the brakes to become burnished (broken-in).

• Refer to for any special low hour checks.

• Check the front suspension positioning and adjust it if necessary.

Use the following guidelines when loading the cargo box and operating the machine:

• Observe the weight capacity of the machine and limit the weight of the load that you carry in the cargo box as described in Specifications and on the gross vehicle weight tag of the machine.

  Note: The load rating is specified for machine operation on a level surface only.

• Reduce the weight of the load that you carry in the cargo box when operating the machine on hills and rough terrain.

• Reduce the weight of the load that you carry when the materials are tall (and have a high center of gravity), such as a stack of bricks, landscaping timbers, or fertilizer bags. Distribute the load as low as possible, making sure that the load does not reduce your ability to see behind the machine when operating it.

• Keep loads centered by loading the cargo box as follows:

  • Evenly position the weight in the cargo box from side to side.

    Important: Tipping over is more likely to occur if the cargo box is loaded to 1 side.

  • Evenly position the weight in the cargo box from front to back.

    Important: Loss of steering control or the machine may tip over if you position the load behind the rear axle and the traction on the front tires is reduced.

• Use extra caution when transporting oversized loads in the cargo box, particularly when you cannot center the wight of the oversize load to the cargo box.

• Whenever possible, secure the load by binding it to the cargo box so it does not shift.

• When transporting liquid in a large tank (such as a sprayer tank), use caution when driving the machine up hill or down hill, when suddenly changing speed or stopping, or when driving over tough surfaces.

The capacity of the cargo box is 0.28 m³ (10 ft³). The amount (volume) of material that you can place in the box without exceeding the load ratings of the machine can vary greatly depending on the density of the material.

See the following table for load volume limits with various materials:

Use a trailer with full-width ramps to move the machine a long distance. Make sure that the machine is securely bound to the trailer. Refer to Figure 20 and Figure 21 for the location of the tie-down points on the machine.

Figure 20

1. Towing tongue and tie-down point (front of the machine)

Figure 21

1. Rear tie-down points

In case of an emergency, the machine can be towed for a short distance. However, we do not recommend this as a standard operating procedure.

Towing the machine is a 2-person job. If the machine must be moved a considerable distance, transport it on a truck or trailer; refer to Transporting the Machine.

1. Turn off the machine and remove the key from the key switch.

   Important: If you tow the machine with the key in the ON position, the electrical system may be damaged.

2. Affix a tow line to the tongue at the front of the machine’s frame (Figure 20).

3. Disengage the parking brake.

The machine is capable of pulling trailers.

When hauling cargo or towing a trailer, do not overload your machine or trailer. Overloading either the machine or the trailer can cause poor performance or damage to the brakes, axle, motor, transaxle, steering, suspension, body structure, or tires. Always load a trailer with 60% of the cargo weight in the front of the trailer. This places approximately 10% of the gross trailer weight (GTW) on the tow hitch of the machine.

The maximum cargo load shall not exceed 454 kg (1,000 lb), including the GTW. For example, if the GTW = 181.5 kg (400 lb) then the maximum cargo load = 544 kg (1,200 lb) including operator(s).

To provide adequate braking and traction, always load the cargo box when trailering. Do not exceed the GTW or GVW limits.

Avoid parking a machine with a trailer on a hill. If you must park on a hill, engage the parking brake and block the tires of the trailer.