LED Work Light Kit

Note: Retain all removed parts for later installation unless otherwise noted.

1. Park the machine on a level surface, lower the attachment, shut off the engine, engage the parking brake, and remove the key.

2. Disconnect the negative (-) battery cable from the battery; refer to the electrical system maintenance section of the traction unit Operator’s Manual.

Parts needed for this procedure:

1. Install a light mount to each side of the machine with 2 U-bolts and 4 locknuts (3/8 inch) as shown in Figure 1.

   

   Figure 1

   1. Locknut (3/8 inch)
   2. Light mount
   3. U-bolt

2. Install 2 work lights assemblies to each light mount with 2 flange-head bolts (5/16 x 1 inch) and 2 locknuts (5/16 inch) as shown in Figure 2.

   

   Figure 2

   1. Locknut (5/16 inch)
   2. Work light assembly
   3. Flange-head bolt (5/16 x 1 inch)

3. Install the switch and the hole plug to the switch bracket as shown in Figure 3.

4. Install the switch assembly to the front of the ROPS using 2 U-bolts and 2 locknuts (3/8 inch) as shown in Figure 3.

   

   Figure 3

   1. U-bolt
   2. Switch bracket
   3. Locknut (3/8 inch)
   4. Hole plug
   5. Switch

Parts needed for this procedure:

Note: When you install this kit and the Auxiliary Hydraulic Kit, use the auxiliary power connector from the Power Harness Kit shown in Figure 4.

Figure 4

1. Positive (+) battery connector
2. Battery
3. Negative (-) battery connector
4. Cable tie
5. Relay
6. Fuses
7. Optional control connection
8. Main harness connection
9. Use cable ties to secure excess wire.
10. Accessory power connections
11. Optional washer fluid connection
12. Auxiliary power connector

1. Route the work light wire harness and loosely secure it to the ROPS with long cable ties as shown in Figure 5.

   Important: Route the wire harness away from any sharp, hot, or moving parts; secure it with cable ties as needed.

   

   Figure 5

   Some parts not shown for clarity.

   1. Route the wire harness along the back of the ROPS.

2. Connect the 4 square connectors to the work lights and connect the large light connector to the switch.

   

   Figure 6

   1. Work light connector
   2. Work light harness

3. Raise the hood and locate the loose tab connector on the main wire harness at the right side of the machine (Figure 7).

   

   Figure 7

   1. Tab connector on the main wire harness

4. Connect the loose single-wire socket to the loose tab connector on the main harness (Figure 8).

   

   Figure 8

   1. Tab connector on the main harness
   2. Socket on the work light harness

5. Connect the single-wire ring terminal at the end of the work light harness to the negative (-) terminal of the battery.

6. Secure the in-line fuse covers to the harness using the 2 short cable ties.

7. Tighten all cable ties and ensure that the work light harness and all connections are secure.

8. Connect the negative (-) battery cable to the battery; refer to the electrical system maintenance section of the traction unit Operator’s Manual.

To illuminate the work lights, press up on the light switch installed to the front of the ROPS.