Safety

Safety and Instructional Decals

Graphic

Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing.

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Installation

Installing the Rear Light

Parts needed for this procedure:

Rear light1
Bracket1
Nut (5/16 inch)2
Bolt (5/16-18 x 3/4 inch)2
Stamped-steel nut2
  1. Align the holes of the rear-light bracket with the 2 holes in the boom-frame channel.

  2. Secure the bracket to the frame with the 2 bolts (5/16 x 3/4 inch) and 2 locknuts (5/16 inch) as shown in Figure 1.

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  3. Align the rear-light assembly to the rear-light bracket and secure the assembly with the 2 stamped-steel nuts as shown in Figure 2.

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Installing the Horn

Parts needed for this procedure:

Horn assembly1
Hex-head screw (5/16-18 x 3/4 inch)1
Flange nut (5/16-18)1
  1. Align the horn assembly with the hole found on the front, right side of the machine (Figure 3).

  2. Insert the hex-head screw (5/16-18 x 3/4 inch) through the hole of the horn assembly and the frame of the machine (Figure 3).

  3. Install the horn assembly to the machine with the hex-head screw (5/16-18 x 3/4 inch) and the flange nut (5/16-18) as shown in Figure 3.

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Routing the Wiring Harness

Parts needed for this procedure:

Wire harness1

Figure 4 shows an outline of the kit wire-harness routing on the machine.

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Routing the Wiring Harness to the Side Console

  1. Route the wire harness through the front of the seat shroud (Figure 5).

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  2. Route the wire harness to the side console (Figure 6).

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Routing the Wire Harness to the Horn

  1. Remove the 2 bolts that secure the hose cover to the machine, and remove the cover (Figure 7 and Figure 8).

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  2. Route the wire harness forward and along the hoses to the horn.

  3. Route the wire harness through the grommet at the hole in the rear-angle platform to the horn (Figure 9).

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  4. Connect the wiring-harness leg with the 2 terminals to the 2 terminals on the horn (Figure 10).

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  5. Install the cover removed in step 1, and secure it with the 2 bolts.

Routing the Wiring Harness to the Taillight

  1. Route the wiring harness along the right-frame channel adjacent to the tank (Figure 11).

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  2. Route the wiring harness along the boom-frame channel (Figure 12).

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  3. Connect the wiring harness to the light.

Installing the Horn Switch

Parts needed for this procedure:

Horn switch, jam nut, and knurled nut1
Switch button1

Removing the Control Panel

  1. Remove the knob from differential-lock rod (Figure 13).

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  2. Remove the 4 hex-head screws (1/4 x 1/2 inch) that secure the control-panel cover.

  3. Lift the control-panel cover and the choke control (Figure 14).

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  4. Remove the forward, round plug from the control-panel cover (Figure 15).

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Assembling the Horn Switch

  1. Thread the jam nut onto the body of the horn switch (Figure 16).

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  2. Insert the horn switch into the hole in the control-panel cover, and secure the switch with the knurled nut.

  3. Thread the switch button onto the horn switch (Figure 17).

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  4. Connect the 2 terminals of the wire harness labeled HORN SWITCH to the terminals of the horn switch (Figure 18).

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Assembling the Control Panel

  1. Align the control-panel cover to the side console (Figure 19).

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  2. Secure the control-panel cover to the side console with the 4 hex-head screws (1/4 x 1/2 inch) that you removed in Removing the Control Panel.

  3. Thread the knob onto the differential-lock rod.

Installing the Seat Lock

Parts needed for this procedure:

Lock-mount bracket1
Latch1
Grip1
Hex-head screw (12 x 20 mm)1
Locknut (12 mm)1
  1. Remove the hairpin from the clevis pin (Figure 20).

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  2. Remove the clevis pin and spring from the latch (Figure 20).

  3. Partially insert the clevis pin through the lock bracket (Figure 21).

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  4. Align the lock bracket and the clevis pin through the hole of the outboard-seat gusset (Figure 21).

  5. Align the holes in the latch with the holes in the seat gussets (Figure 22).

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  6. Partially move the clevis pin inward through the hole in the seat latch (Figure 23).

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  7. Install the spring onto the clevis pin (Figure 24).

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  8. Fully insert the clevis pin through the holes in the seat latch and the inboard-seat gusset.

  9. Secure the lock bracket to the outboard-seat gusset with the hex-head screw (12 x 20 mm) and the locknut (12 mm) as shown in Figure 25.

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Installing the Personal Protective Equipment Storage Bags

Parts needed for this procedure:

PPE storage bag2
Hoop rod2
Mount bracket2
U-bolt2
Flange locknut (3/8 inch)4
  1. Insert a hoop rod into the sleeve of the PPE storage bag as shown in Figure 26.

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  2. Repeat step 1 for the other hoop and bag.

  3. Install the mount bracket to the rollbar tube (Figure 27) with a U-bolt and 2 flange locknuts (3/8 inch).

    Note: Ensure that the bracket location does not cover the rollbar decals.

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  4. Repeat step 3 at the other side of the machine.

  5. Insert the hooks of the hoop rod into the slots in the mount bracket (Figure 28).

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  6. Repeat step 5 at the other side of the machine.

Applying the Decals to the Machine

Parts needed for this procedure:

Boom lift-point decal2
Tank-contents decal1
Regulatory decal1

Applying the Boom Lift-Point Decals

  1. Locate the middle of an outer boom, between the brackets, as shown in Figure 29.

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  2. Clean the surface of the truss tube at the location that you identified in step 1, ensuring the surface is free of dirt, grease, or other foreign material.

  3. Remove 1 of the decals from the backing, and adhere the decal to truss tube of the boom.

  4. Repeat steps 1 through 3 at the other boom.

Applying the Tank-Contents Decal

Use the erasable surface of the decal to record the tank content.

Affix the tank-contents decal to the rollbar, directly behind the operator’s position.

Applying the Regulatory Decal

  1. Clean the surface of the step below the model-serial plate and the emissions decal.

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  2. Remove the backing from the regulatory decal, and adhere it to the step.

  3. Adhere the regulatory decal below the emissions decal.