Maintenance
Note: Determine the left and right sides of the machine from the normal operating position.
Maintenance Safety
Caution
If you leave the key in the switch, someone could accidently start the engine and seriously injure you or other bystanders.
Remove the key from the switch before you perform any maintenance.
-
Park the machine on a level surface, disengage the auxiliary hydraulics, lower the attachment, engage the parking brake (if equipped), shut off the engine, and remove the key. Wait for all movement to stop and allow the machine to cool before adjusting, cleaning, storing, or repairing it.
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Clean up oil or fuel spills.
-
Do not allow untrained personnel to service the machine.
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Use jack stands to support the components when required.
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Carefully release pressure from components with stored energy; refer to Relieving Hydraulic Pressure.
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Disconnect the battery before making any repairs; refer to Using the Battery-Disconnect Switch.
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Keep your hands and feet away from the moving parts. If possible, do not make adjustments with the engine running.
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Keep all parts in good working condition and all hardware tightened. Replace all worn or damaged decals.
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Do not tamper with the safety devices.
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Use only Toro-approved attachments. Attachments can change the stability and the operating characteristics of the machine. You may void the warranty if you use the machine with unapproved attachments.
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Use only genuine Toro replacement parts.
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If any maintenance or repair requires the loader arms to be in the raised position, secure the arms in the raised position with the hydraulic-cylinder lock(s).
Recommended Maintenance Schedule(s)
Maintenance Service Interval | Maintenance Procedure |
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After the first 8 hours |
|
After the first 50 hours |
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Before each use or daily |
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Every 25 hours |
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Every 50 hours |
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Every 100 hours |
|
Every 200 hours |
|
Every 400 hours |
|
Every 500 hours |
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Every 1,500 hours |
|
Yearly |
|
Yearly or before storage |
|
Every 2 years |
|
Important: Refer to your engine owner’s manual for additional maintenance procedures.
Pre-Maintenance Procedures
Using the Cylinder Locks
Warning
The loader arms may lower when in the raised position, crushing anyone under them.
Install the cylinder lock(s) before performing maintenance that requires raised loader arms.
Installing the Cylinder Locks
-
Remove the attachment.
-
Raise the loader arms to the fully raised position.
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Shut off the engine and remove the key.
-
Remove the 2 pins securing the cylinder lock to the posts on the side of the machine.
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Slide the cylinder lock over the lift-cylinder rod (Figure 31).
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Repeat step 4 and 5 for the other side of the machine.
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Slowly lower the loader arms until the cylinder locks contact the cylinder bodies and rod ends.
Removing and Storing the Cylinder Locks
Important: Remove the cylinder locks from the rods and fully secure them in the storage position before operating the machine.
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Start the engine.
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Raise the loader arms to the fully raised position.
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Shut off the engine and remove the key.
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Remove the pins securing the cylinder locks.
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Place the cylinder locks on the posts on the sides of the machine and secure with the pins.
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Lower the loader arms.
Accessing Internal Components
Warning
Opening or removing covers, hoods, and screens while the engine is running could allow you to contact moving parts, seriously injuring you.
Before opening any of the covers, hoods, and screens, shut off the engine, remove the key from the key switch, and allow the engine to cool.
Opening the Hood
Closing the Hood
Opening the Rear-Access Cover
Removing the Side Screens
-
Open the hood and secure the hood prop.
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Slide the side screens (Figure 35) up and out of the slots in the front screen and frame.
Removing the Front Screen
-
Open the hood and secure the hood prop.
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Loosen the 2 top bolts and 2 front bolts.
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Remove the screen.
Removing the Front Cover
-
Remove the 2 upper bolts (3/8 x 1 inch), 2 washers, and 2 lower bolts (5/16 x 5/8 inch) from the front cover.
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Remove the front cover.
Lubrication
Greasing the Machine
Maintenance Service Interval | Maintenance Procedure |
---|---|
Before each use or daily |
|
Grease Type: General-purpose grease.
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Park the machine on a level surface, engage the parking brake, and lower the loader arms.
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Shut off the engine and remove the key.
-
Clean the grease fittings with a rag.
-
Connect a grease gun to each fitting (Figure 38, Figure 39, and Figure 40).
Note: Raise the loader arms before greasing the fittings in Figure 40.
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Pump grease into the fittings until grease begins to ooze out of the bearings (approximately 3 pumps).
-
Wipe up any excess grease.
Engine Maintenance
Engine Safety
-
Shut off the engine before checking the oil or adding oil to the crankcase.
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Do not change the engine governor setting or overspeed the engine.
-
Keep your hands, feet, face, other body parts, and clothing away from the muffler and other hot surfaces.
Servicing the Air Cleaner
Maintenance Service Interval | Maintenance Procedure |
---|---|
Before each use or daily |
|
Every 25 hours |
|
Servicing the Air-Cleaner Cover and Body
Important: Replace the air-cleaner filter only when the service indicator shows red (Figure 41). Changing the air filter before it is necessary only increases the chance of dirt entering the engine when you remove the filter.
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Park the machine on a level surface, engage the parking brake (if equipped), and lower the loader arms.
-
Shut off the engine and remove the key.
-
Open the hood and secure the prop rod (if applicable).
-
Check the air-cleaner body for damage that could cause an air leak. Check the whole intake system for leaks, damage, or loose hose clamps.
Replace or repair any damaged components.
-
Release the latches on the air cleaner and pull the air-cleaner cover off the air-cleaner body (Figure 41).
Important: Do not remove the air filter.
-
Squeeze the dust cap sides to open it and knock the dust out.
-
Clean the inside of the air-cleaner cover with compressed air that is under 205 kPa (30 psi).
Important: Do not use compressed air on the air-cleaner body.
-
Check the service indicator.
-
If the service indicator is clear, install the air-cleaner cover with the dust cap oriented downward and secure the latches (Figure 41).
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If the service indicator is red, replace the air filter as described in Replacing the Filter.
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Replacing the Filter
Important: To prevent engine damage, always operate the engine with the air filter and cover installed.
-
Gently slide the filter out of the air-cleaner body (Figure 41).
Note: Avoid knocking the filter into the side of the body.
Important: Do not attempt to clean the filter.
-
Inspect the new filter for tears, an oily film, or damage to the rubber seal. Look into the filter while shining a bright light on the outside of the filter; holes in the filter appear as bright spots.
If the filter is damaged, do not use it.
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Carefully install the filter (Figure 41).
Note: Ensure that the filter is fully seated by pushing on the outer rim of the filter while installing it.
Important: Do not press on the soft inside area of the filter.
-
Install the air-cleaner cover with the dust cap oriented downward and secure the latches (Figure 41).
-
Close the hood.
Servicing the Engine Oil
Maintenance Service Interval | Maintenance Procedure |
---|---|
After the first 50 hours |
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Before each use or daily |
|
Every 100 hours |
|
Every 200 hours |
|
Engine-Oil Specifications
Oil Type: Detergent diesel engine oil (API service CH-4 or higher)
Crankcase Capacity: with filter 5.7 L (1.5 US gallons)
Viscosity: See the table below.
Checking the Engine-Oil Level
-
Park the machine on a level surface, engage the parking brake, and lower the loader arms.
-
Shut off the engine, remove the key, and allow the engine to cool.
-
Open the hood and secure the prop rod.
-
Clean the area around the oil dipstick and oil-fill cap (Figure 43).
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Check the oil and add additional oil as needed (Figure 44).
Important: Do not overfill the crankcase with oil; if the oil in the crankcase is too high and you run the engine, you may damage the engine.
Changing the Engine Oil
-
Start the engine and let it run for 5 minutes.
Note: This warms the oil so that it drains better.
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Park the machine on a level surface.
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Raise the loader arms and secure with the cylinder locks; refer to Using the Cylinder Locks.
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Engage the parking brake, shut off the engine, and remove the key.
-
Drain the oil beneath the platform (Figure 45).
Caution
Components will be hot if the machine has been running. If you touch hot components, you may be burned.
Use care to avoid touching hot components while changing the oil and/or filter.
-
Remove the oil-fill cap and slowly pour approximately 80% of the specified amount of oil in through the valve cover.
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Check the oil level.
-
Slowly add additional oil to bring the level to the upper hole on the dipstick.
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Replace the fill cap.
Changing the Oil Filter
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Raise the loader arms and secure with the cylinder locks; refer to Using the Cylinder Locks.
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Engage the parking brake, shut off the engine, and remove the key.
-
Remove the front cover; refer to Removing the Front Cover.
-
Drain the oil from the engine; refer to Changing the Engine Oil.
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Place a shallow pan or rag under the filter to catch oil.
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Change the oil filter (Figure 46).
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Remove the oil-fill cap and slowly pour approximately 80% of the specified amount of oil in through the valve cover.
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Check the oil level.
-
Slowly add additional oil to bring the level to the upper hole on the dipstick.
-
Replace the fill cap.
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Install the front cover; refer to Removing the Front Cover.
Fuel System Maintenance
Danger
In certain conditions, fuel is extremely flammable and highly explosive. A fire or explosion from fuel can burn you and others and can damage property.
Refer to Fuel Safety for a complete list of fuel related precautions.
Draining the Fuel Filter/Water Separator
Maintenance Service Interval | Maintenance Procedure |
---|---|
Before each use or daily |
|
-
Park the machine on a level surface, engage the parking brake, and lower the loader arms.
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Shut off the engine and remove the key.
-
Open the rear-access cover; refer to Opening the Rear-Access Cover.
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Locate the fuel filter on the rear side of the engine (Figure 47) and place a clean container under it.
-
Loosen the drain valve on the bottom of the filter canister and allow the water to drain.
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When finished, tighten the drain valve.
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Close the rear-access cover and secure with the fastener.
Replacing the Fuel Filter Canister and In-Line Filter
Maintenance Service Interval | Maintenance Procedure |
---|---|
Every 400 hours |
|
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Park the machine on a level surface, engage the parking brake, and lower the loader arms.
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Shut off the engine and remove the key.
-
Open the rear-access cover; refer to Opening the Rear-Access Cover.
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Locate the fuel filters on the right side of the engine (Figure 47) and place a clean container under it.
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Clean the area where the filter canister mounts (Figure 47).
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Remove the filter canister and clean the mounting surface (Figure 47).
-
Lubricate the gasket on the new filter canister with clean oil.
-
Fill the canister with fuel.
-
Install the filter canister by hand until the gasket contacts the mounting surface, then rotate it an additional 1/2 turn (Figure 47).
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Locate the in-line filter to the left of the fuel filter canister (Figure 47) and note the direction of flow arrow on the side of the in-line filter.
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Open the clamps on each end of the in-line filter and slide the hoses off it (Figure 47). Discard the filter.
-
Slide the hoses over the end of a new filter (Figure 47), ensuring that the arrow on the filter is pointing toward the engine or electric fuel pump.
-
Secure the hoses to the filter with the hose clamps.
-
Close the rear-access cover and secure with the fastener(s).
Checking the Fuel Lines and Connections
Maintenance Service Interval | Maintenance Procedure |
---|---|
Every 400 hours |
|
Inspect the fuel lines and connections for deterioration, damage, or loose connections. Tighten any loose connections and contact your Authorized Service Dealer for assistance in fixing damaged fuel lines.
Bleeding the Fuel System
You must bleed the fuel system before starting the engine if any of the following situations have occurred:
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Initial startup of a new machine
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The engine has ceased running due to a lack of fuel.
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Maintenance has been performed upon fuel-system components (e.g., filter replaced).
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Turn the key to the RUN position.
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Let the fuel pump run for 2 minutes prior to starting the machine.
Draining the Fuel Tank(s)
Maintenance Service Interval | Maintenance Procedure |
---|---|
Every 2 years |
|
Have an Authorized Service Dealer drain and clean the fuel tank(s).
Electrical System Maintenance
Electrical System Safety
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Disconnect the battery before making any repairs; refer to Using the Battery-Disconnect Switch.
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Charge the battery in an open, well-ventilated area, away from sparks and flames. Unplug the charger before connecting or disconnecting the battery. Wear protective clothing and use insulated tools.
-
Battery acid is poisonous and can cause burns. Avoid contact with skin, eyes, and clothing. Protect your face, eyes, and clothing when working with a battery.
-
Battery gases can explode. Keep cigarettes, sparks, and flames away from the battery.
Servicing the Battery
Maintenance Service Interval | Maintenance Procedure |
---|---|
Every 50 hours |
|
Using the Battery-Disconnect Switch
Warning
Contact with hot surfaces may cause personal injury.
Keep your hands, feet, face, clothing and other body parts away the muffler and other hot surfaces.
-
Park the machine on a level surface, engage the parking brake, and lower the loader arms.
-
Shut off the engine and remove the key.
-
Open the hood, secure the prop rod, and remove the left side screen.
-
Turn the battery-disconnect switch to the ON or OFF position to perform the following:
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To energize the machine electrically, rotate the battery-disconnect switch clockwise to the ON position (Figure 48).
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To de-energize the machine electrically, rotate the battery-disconnect switch counterclockwise to the OFF position (Figure 48).
-
Removing the Battery
Warning
Battery terminals or metal tools could short against metal machine components, causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury.
-
When removing or installing the battery, do not allow the battery terminals to touch any metal parts of the machine.
-
Do not allow metal tools to short between the battery terminals and metal parts of the machine.
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Park the machine on a level surface, engage the parking brake, and lower the loader arms.
-
Shut off the engine and remove the key.
-
Remove the battery as shown in Figure 49.
Charging the Battery
Warning
Charging the battery produces gasses that can explode.
Never smoke near the battery and keep sparks and flames away from battery.
Important: Always keep the battery fully charged (1.265 specific gravity). This is especially important to prevent battery damage when the temperature is below 0°C (32°F).
-
Remove the battery from the machine; refer to Removing the Battery.
-
Charge the battery for 4 to 8 hours at a rate of 3 to 4 A (Figure 50). Do not overcharge the battery.
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When the battery is fully charged, unplug the charger from the electrical outlet, then disconnect the charger leads from the battery posts (Figure 50).
Cleaning the Battery
Note: Keep the terminals and the entire battery case clean, to help extend battery life.
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Park the machine on a level surface, engage the parking brake (if equipped), and lower the loader arms.
-
Shut off the engine and remove the key.
-
Remove the battery from the machine; Removing the Battery.
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Wash the entire case with a solution of baking soda and water.
-
Rinse the battery with clear water.
-
Coat the battery posts and cable connectors with Grafo 112X (skin-over) grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion.
-
Install the battery; refer to Installing the Battery.
Installing the Battery
Install the battery as shown in Figure 51.
Servicing a Replacement Battery
The original battery is maintenance-free and does not require service. For servicing a replacement battery, refer to the battery manufacturer’s instructions.
Jump-Starting the Machine
Warning
Contact with hot surfaces may cause personal injury.
Keep your hands, feet, face, clothing and other body parts away the muffler and other hot surfaces.
Warning
Jump-starting the battery can produce gasses that can explode.
Do not smoke near the battery, and keep sparks and flames away from battery.
-
Open the hood, secure the prop rod, and remove the left side screen.
-
Remove the cover from the jump post (Figure 52).
-
Connect an end of the positive (+) jumper cable to the jump post (Figure 52).
-
Connect the other end of the positive (+) jumper cable to the positive terminal of the battery in the other machine.
-
Connect an end of the negative (-) jumper cable to the negative post of the battery in the other machine.
-
Connect the other end of the negative (-) jumper cable to a ground point, such as an unpainted bolt or chassis member.
-
Start the engine in the other machine. Let it run a few minutes, then start your engine.
-
Remove the cables in the reverse order of connection.
-
Install the cover to the jump post.
Servicing the Fuses
The electrical system is protected by fuses. It requires no maintenance; however, if a fuse blows, check the component/circuit for a malfunction or a short. Figure 53 illustrates the fuse block and identifies the fuse positions.
Note: If the machine does not start, either the main circuit or the control panel/relay fuse could be blown.
There is also a fuse (50 A) located on the right side of the machine. Raise the loader arms, install the cylinder lock, and remove the right access cover. The fuse is located just inside the frame.
Drive System Maintenance
Servicing the Tracks
Maintenance Service Interval | Maintenance Procedure |
---|---|
After the first 8 hours |
|
Before each use or daily |
|
Every 50 hours |
|
Cleaning the Tracks
-
Park the machine on a level surface and engage the parking brake.
-
With the bucket installed and pointing down, lower it into the ground so that the front of the traction unit lifts off the ground a few centimeters (inches).
-
Shut off the engine and remove the key.
-
Using a water hose or pressure washer, remove dirt from each track system.
Important: Ensure that you use high-pressure water to wash only the track area. Do not use a high-pressure washer to clean the rest of the traction unit. Do not use high pressure water between the drive sprocket and the traction unit or you may damage the motor seals. High-pressure washing can damage the electrical system and hydraulic valves or deplete grease.
Important: Ensure that you fully clean the road wheels, the front wheel, and the drive sprocket (Figure 55). The road wheels should rotate freely when clean.
Adjusting the Track Tension
Machines with Narrow Tracks
Lift/support 1 side of the machine and using the weight of the track, verify that the gap between the bottom of the lip of the road wheel and the track is 13 mm (1/2 inch) as shown in Figure 56. If it is not, adjust the track tension using the following procedure.
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Park the machine on a level surface, engage the parking brake, and lower the loader arms.
-
Shut off the engine and remove the key.
-
Raise the side of the machine that you are adjusting so that the track is off the ground.
-
Remove the locking bolt, spacer, and nut (Figure 57).
-
Using a 1/2 inch drive ratchet, turn the tensioning screw until the track deflection is 13 mm (1/2 inch) as shown in Figure 56.
Note: Turning the screw counter-clockwise tightens the track; turning the screw clockwise loosens the track.
-
Align the closest notch in the tension screw to the locking-bolt hole and secure the screw with the locking bolt and nut (Figure 57).
-
Repeat the procedure for the other track.
-
Drive the machine, then park the machine on a level surface, engage the parking brake, shut off the engine, and remove the key.
-
Verify that the track deflection is 13 mm (1/2 inch) as shown in Figure 56. Adjust if necessary.
Machines with Wide Tracks
Verify that the tension block is aligned with the green guide on the decal or that the block is 1.3 cm (1/2 inch) away from the rear of the tension tube slot (Figure 58).
-
Park the machine on a level surface, engage the parking brake, and lower the loader arms.
-
Shut off the engine and remove the key.
-
Remove the locking bolt, spacer, and nut (Figure 59).
-
Using a 1/2 inch drive ratchet, turn the tensioning screw until the tension block aligns with the green guide on the decal or is 1.3 cm (1/2 inch) away from the rear of the tension tube slot (Figure 58).
Note: Turning the screw counter-clockwise tightens the track; turning the screw clockwise loosens the track.
-
Align the closest notch in the tension screw to the locking-bolt hole and secure the screw with the locking bolt and nut (Figure 59).
-
Repeat the procedure for the other track.
-
Drive the machine, then park the machine on a level surface, engage the parking brake, shut off the engine, and remove the key.
-
Verify that the tension block aligns with the green guide of the decal or is 1.3 cm (1/2 inch) away from the rear of the tension tube for both tracks (Figure 58). Adjust if necessary.
Replacing the Tracks
Machines with Narrow-Width Tracks
Replace the tracks when they are badly worn.
-
Remove any attachments.
-
Park the machine on a level surface, ensuring that only 1 sprocket half is engaged with the track (Figure 60).
-
Engage the parking brake.
-
Lower the loader arms so that they are approximately 20 to 25 cm (8 to 10 inches) above the frame.
-
Shut off the engine and remove the key.
-
Lift the side of the machine with the track you are replacing. Support the machine using jack stands.
Note: Use jack stands rated for your machine.
Warning
Mechanical or hydraulic jacks may fail to support the machine and cause serious injury.
Use jack stands when supporting the machine.
-
Remove the locking bolt, spacer, and nut (Figure 57).
-
Using a 1/2-inch drive ratchet, release the drive tension by turning the tensioning screw clockwise (Figure 57 and Figure 61).
-
Remove the 3 bolts securing the sprocket half that is not engaged with the track (Figure 61).
-
Start the machine and disengage the parking brake.
-
Move the traction control forward until the other half of the drive sprocket is not engaged with the track (Figure 63).
-
Engage the parking brake, shut off the engine, and remove the key.
-
Remove the track from the track frame, drive hub, then front wheel.
-
Wrap the new track around the front wheel, then wrap the track around the drive hub on the side without the sprocket (Figure 61).
-
Push the track under and between the road wheels and wrap it around the frame (Figure 61).
-
Start the engine and disengage the parking brake.
-
Move the traction control forward until the drive sprocket half engages with the track (Figure 64).
-
Engage the parking brake, shut off the engine, and remove the key.
-
Apply thread-locking compound to the bolts of the drive sprocket half that you removed and install the sprocket half (Figure 62). Torque the bolts to 95 to 115 N∙m (70 to 85 ft-lb).
-
Using a 1/2 inch drive ratchet, turn the tensioning screw counter-clockwise until the track deflection is 12.7 mm (1/2 inch) as shown in Figure 56.
-
Align the closest notch in the tension screw to the locking bolt hole and secure the screw with the locking bolt, spacer, and nut.
-
Lower the machine to the ground.
-
Repeat the procedure to replace the other track.
-
Drive the machine, then park the machine on a level surface, engage the parking brake, shut off the engine, and remove the key.
-
Verify that the track deflection is 12.7 mm (1/2 inch) as shown in Figure 56.
Machines with Wide-Width Tracks
Replace the tracks when they are badly worn.
-
Park the machine on a level surface, engage the parking brake, and lower the loader arms.
-
Shut off the engine and remove the key.
-
Lift/support the side of the unit to be worked on so that the track is 7.6 to 10 cm (3 to 4 inches) off the ground.
-
Remove the locking bolt and nut (Figure 59).
-
Using a 1/2-inch drive ratchet, release the drive tension by turning the tensioning screw clockwise (Figure 59 and Figure 65).
-
Loosen the rear bolt, near the drive wheel (Figure 65).
-
Remove the nut securing the outer front wheel and remove the wheel (Figure 66).
-
Remove the track (Figure 66).
-
Pull the 2 large washers out of the outer wheels, 1 on each side of each wheel (Figure 66).
-
Clean the old grease and dirt out of the area between where the washers were installed and the bearings inside the wheels, then fill this area on each side of each wheel with grease.
-
Install the large washers on the wheels over the grease.
-
Install the new track. (Figure 66).
Note: Ensure that the lugs in the track fit between the spacers in the middle of the drive sprocket.
-
Install the outer front wheel and secure it with the nut removed previously (Figure 66).
-
Torque the nut to 300 ft-lb (407 N∙m).
-
Turn the tensioning screw counter-clockwise until the tensioning screw bottoms out (Figure 67).
-
Align the closest notch in the tension screw to the locking bolt hole and secure the screw with the locking bolt and nut.
-
Torque the rear bolt to 108 to 122 N∙m (80 to 90 ft-lb).
-
Lower the machine to the ground.
-
Repeat the procedure to replace the other track.
-
Drive the machine, then park the machine on a level surface, engage the parking brake, shut off the engine, and remove the key.
-
Verify that the tension block is bottomed out.
Note: The track tension loosens after some use.
-
Adjust the track tension so that the tension block aligns with the green guide on the decal or is 1.3 cm (1/2 inch) away from the rear of the tension tube slot; refer to Adjusting the Track Tension.
Cooling System Maintenance
Cooling System Safety
-
Swallowing engine coolant can cause poisoning; keep out of reach from children and pets.
-
Discharge of hot, pressurized coolant or touching a hot radiator and surrounding parts can cause severe burns.
-
Always allow the engine to cool at least 15 minutes before removing the radiator cap.
-
Use a rag when opening the radiator cap, and open the cap slowly to allow steam to escape.
-
Servicing the Cooling System
Maintenance Service Interval | Maintenance Procedure |
---|---|
Before each use or daily |
|
Every 100 hours |
|
Yearly |
|
Cleaning the Radiator Screen
Maintenance Service Interval | Maintenance Procedure |
---|---|
Before each use or daily |
|
Remove any buildup of grass, dirt or other debris from the radiator screen with compressed air.
Checking the Engine-Coolant Level
The cooling system is filled with a 50/50 solution of water and permanent ethylene-glycol antifreeze.
-
Park the machine on a level surface, lower the loader arms, engage the parking brake, and shut off the engine.
-
Remove the key from the key switch and allow the engine to cool.
-
Check the coolant level in the expansion tank (Figure 68).
The coolant level should be at or above the mark on the side of the tank.
-
If the coolant level is low, remove the expansion tank cap and add a 50/50 mixture of water and permanent ethylene-glycol antifreeze.
Important: Do not overfill the expansion tank.
-
Install the expansion-tank cap.
Changing the Engine Coolant
Maintenance Service Interval | Maintenance Procedure |
---|---|
Yearly |
|
Have an Authorized Service Dealer change the engine coolant yearly.
If you need to add engine coolant, refer to Checking the Engine-Coolant Level.
Brake Maintenance
Testing the Parking Brake
Maintenance Service Interval | Maintenance Procedure |
---|---|
Before each use or daily |
|
-
Engage the parking-brake; refer to Parking-Brake Lever.
-
Start the engine.
-
Slowly attempt to drive the machine forward or rearward.
-
If the machine moves, contact your Authorized Service Dealer for service.
Controls System Maintenance
Adjusting the Controls
The factory adjusts the controls before shipping the machine. However, after many hours of use, you may need to adjust the traction control alignment, the NEUTRAL position of the traction control, and the tracking of the traction control in the full forward position.
Contact your Authorized Service Dealer to adjust the controls of your machine.
Hydraulic System Maintenance
Hydraulic System Safety
-
Seek immediate medical attention if fluid is injected into skin. Injected fluid must be surgically removed within a few hours by a doctor.
-
Ensure that all hydraulic-fluid hoses and lines are in good condition and all hydraulic connections and fittings are tight before applying pressure to the hydraulic system.
-
Keep your body and hands away from pinhole leaks or nozzles that eject high-pressure hydraulic fluid.
-
Use cardboard or paper to find hydraulic leaks.
-
Safely relieve all pressure in the hydraulic system before performing any work on the hydraulic system.
Relieving Hydraulic Pressure
To relieve hydraulic pressure while the engine is on, disengage the auxiliary hydraulics and fully lower the loader arms.
To relieve the pressure while the engine is off, move the auxiliary-hydraulics lever between the forward and reverse flow positions to relieve auxiliary hydraulic pressure, and cycle the loader-arm/attachment-tilt lever between the forward positions to lower the loader arms (Figure 69).
Hydraulic Fluid Specifications
Maintenance Service Interval | Maintenance Procedure |
---|---|
Every 100 hours |
|
Every 1,500 hours |
|
Every 2 years |
|
Hydraulic Tank Capacity: 37.9 L (10 US gallons)
Hydraulic Fluid Type: Toro Premium Transmission/Hydraulic Tractor Fluid (refer to your Authorized Service Dealer for more information)
If the above Toro fluid is not available, you may use another Universal Tractor Hydraulic Fluid (UTHF), but it must be only a conventional, petroleum-based product. The specifications must fall within the listed range for all the following material properties and the fluid should meet the listed industry standards. Check with your hydraulic fluid supplier to determine if the fluid meets these specifications.
Note: Toro will not assume responsibility for damage caused by improper substitutions, so use only products from reputable manufacturers who will stand behind their recommendations.
Material Properties | |
Viscosity, ASTM D445 | cSt at 40°C: 55 to 62 |
cSt at 100°C: 9.1 to 9.8 | |
Viscosity index, ASTM D2270 | 140 to 152 |
Pour Point, ASTM D97 | -37 to -43°C (-35 to -46°F) |
Industry Standards | |
API GL-4, AGCO Powerfluid 821 XL, Ford New Holland FNHA-2-C-201.00, Kubota UDT, John Deere J20C, Vickers 35VQ25 and Volvo WB-101/BM |
Note: Many hydraulic fluids are almost colorless, making it difficult to spot leaks. A red dye additive for the hydraulic system fluid is available in 20 ml (0.67 fl oz) bottles. One bottle is sufficient for 15 to 22 L (4 to 6 US gallons) of hydraulic fluid. Order Part No. 44-2500 from your Authorized Dealer.
Checking the Hydraulic-Fluid Level
Maintenance Service Interval | Maintenance Procedure |
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Every 25 hours |
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Important: Always use the correct hydraulic fluid. Unspecified fluids will damage the hydraulic system. Refer to Hydraulic Fluid Specifications.
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Remove any attachments.
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Park the machine on a level surface.
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Raise the loader arms and install the cylinder locks.
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Shut off the engine and remove the key.
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Open the hood and secure the prop rod.
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Remove the right side screen.
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Clean the area around the filler neck of the hydraulic tank (Figure 70).
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Remove the filler-neck cap and check the fluid level on the dipstick (Figure 71).
Note: The fluid level should be between the 2 notches of the dipstick while the arms are lowered or at the lower notch while the arms are raised.
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If the level is low, add enough fluid to raise it to the proper level.
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Install the filler-neck cap.
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Install the side screen.
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Close the hood.
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Remove and store the cylinder locks and lower the loader arms.
Replacing the Hydraulic Filter
Maintenance Service Interval | Maintenance Procedure |
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After the first 8 hours |
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Every 200 hours |
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Important: Do not substitute an automotive oil filter; otherwise, severe hydraulic system damage may result.
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Park the machine on a level surface, engage the parking brake, and lower the loader arms.
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Shut off the engine and remove the key.
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Open the hood and secure the prop rod.
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Place a drain pan under the filter and replace the filter (Figure 72).
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Clean up any spilled fluid.
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Start the engine and let it run for about 2 minutes to purge air from the system.
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Shut off the engine and check for leaks.
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Check the fluid level in the hydraulic tank; refer toChecking the Hydraulic-Fluid Level and add fluid to raise the level to mark on dipstick.
Important: Do not overfill the tank.
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Close the hood.
Changing the Hydraulic Fluid
Maintenance Service Interval | Maintenance Procedure |
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Every 400 hours |
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Park the machine on a level surface.
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Raise the loader arms and install the cylinder locks.
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Shut off the engine, remove the key, and allow the engine to cool.
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Open the hood and secure the hood prop.
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Remove the right side screen; refer to Removing the Side Screens.
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Remove the hydraulic-tank cap and dipstick (Figure 73).
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Place a large drain pain capable of holding 57 L (15 US gallons) under the drain plug on the front of the machine (Figure 74).
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Remove the drain plug and allow the oil to drain into the pan (Figure 74).
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When the oil is finished draining, install and tighten the drain plug.
Note: Dispose of the used oil at a certified recycling center.
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Fill the hydraulic tank with hydraulic fluid; refer to Hydraulic Fluid Specifications.
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Start the engine and let it run for a few minutes.
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Shut off the engine and remove the key.
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Check the hydraulic-fluid level and add fluid to fill the tank if necessary; refer to Checking the Hydraulic-Fluid Level.
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Close the hood.
Cleaning
Removing Debris
Maintenance Service Interval | Maintenance Procedure |
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Before each use or daily |
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Important: Operating the engine with blocked screens and/or cooling shrouds removed will result in engine damage from overheating.
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Park the machine on a level surface and lower the loader arms.
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Shut off the engine, remove the key, and allow the engine to cool.
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Open the hood and secure the prop rod.
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Clean any debris from the front and side screens.
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Wipe away debris from the air cleaner.
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Clean any debris buildup on the engine and in the oil cooler fins with a brush or blower.
Important: Operating the engine with blocked screens and/or cooling shrouds removed will result in engine damage due to overheating.
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Clean debris from the hood opening, muffler, heat shields, and radiator screen (if applicable).
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Close the hood.
Washing the Machine
When pressure washing the machine, do the following:
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Wear appropriate personal protective equipment for the pressure washer.
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Keep all guards in place on the machine.
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Avoid spraying at electronic components.
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Avoid spraying at edges of decals.
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Spray the exterior of the machine only. Do not spray directly into openings in the machine.
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Spray only the dirty parts of the machine.
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Use a 40-degree or larger spray nozzle. 40-degree nozzles are usually white.
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Keep the tip of the pressure washer at least 61 cm (2 ft) away from the surface being washed.
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Use only pressure washers with pressure below 13790 kpa (2000 psi) and flow below 7.6 L (2 US gallons) per minute.
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Replace damaged or peeling decals.
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Grease all grease points after washing; refer to Greasing the Machine.
Cleaning the Chassis
Maintenance Service Interval | Maintenance Procedure |
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Every 100 hours |
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Over time, the chassis under the engine collects dirt and debris that must be removed. Using a flashlight, open the hood and inspect the area under the engine regularly. When the debris is 2.5 to 5 cm (1 to 2 inches) deep, clean the chassis.
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Park the machine on a level surface, engage the parking brake, and lower the loader arms.
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Raise the front of the machine so that the machine is angled backward.
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Shut off the engine and remove the key.
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Remove the 2 bolts securing the bottom plate and remove the bottom plate (Figure 75).
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Remove the front screen; refer to Removing the Front Screen.
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Spray water into the chassis to clean out the dirt and debris.
Note: The water will drain at the back of the machine.
Important: Do not spray water into the engine.
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Grease the machine; refer to Greasing the Machine.
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Install the bottom plate (Figure 75).
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Install the front screen.
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Lower the machine.