CE Kit

Multi Pro® 5800-G Turf Sprayer

Model No. 144-6200-Serial No. and Up

Safety

Safety and Instructional Decals

Graphic

Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing.
decal104-8904

104-8904

  1. Grab boom here
decal119-9434

119-9434

  1. Tank contents

Installation

Preparing the Machine

  1. Park the machine on a level surface with enough area to lower the booms.

  2. Engage the parking brake.

  3. Lower the booms.

  4. Shut off the engine and remove the key.

  5. Wait for all moving parts to stop.

  6. Allow the engine to cool.

Installing the Fan Guard

Parts needed for this procedure:

Front fan guard1
Rear fan guard1
Carriage bolt (5/16 x 3/4 inch)4
Flange locknut (5/16 inch)4
Capscrew (5/16 x 2-3/4 inches)2
Washer (3/8 x 7/8 inch)2
Spacer4

Removing the Air-Cleaner Hose

  1. Rotate both seats forward and secure them with the prop rods.

  2. Below the passenger seat area, remove the 2 hose clamps that secure the air-cleaner hose to the vent T-tube and the throttle-body inlet (Figure 1).

    g350303

    Figure 1

    1. Air-cleaner hose
    2. Hose clamp
    3. Vent T-tube
    4. Front of the machine
    5. Throttle-body inlet

  3. Remove the air-cleaner hose from the vent tube and throttle body.

Installing the Forward Fan Guard

  1. Remove the 2 capscrews (5/16 x 3/4 inch), 2 lock washers (5/16), and 2 washers (5/16) that secure the upper fan shroud (Figure 2).

    Note: Discard the capscrews, lock washers, and washers.

    g349196

    Figure 2

    1. Upper fan shroud
    2. Washer (5/16 inch)
    3. Lock washer (5/16 inch)
    4. Capscrew (5/16 x 3/4 inch)
    5. Front of the machine

  2. Position the forward fan guard under the center console.

    g349195

    Figure 3

    1. Forward fan guard
    2. Spacers
    3. Fan shroud
    4. Washer (5/16 inch)
    5. Capscrew (5/16 x 2-3/4 inches)
    6. Front of the machine

  3. Align the holes on the forward fan guard with the holes in the fan shroud (Figure 3).

  4. Install the guard to the shroud (Figure 3) with the 4 spacers, 2 washers (5/16 inch), and 2 capscrews (5/16 x 2-3/4 inches).

Installing the Rear Fan Guard

  1. Align and rotate the rear fan guard under the center console as shown in Figure 4.

    g348976

    Figure 4

    1. Front fan guard

  2. Assemble the front fan guard to the rear fan guard (Figure 4) with 4 carriage bolts (1/4 x 3/4 inch) and 4 flange locknuts (1/4 inch).

    g350319

    Figure 5

    1. Carriage bolt (1/4 x 3/4 inch)
    2. Front fan guard
    3. Mounting tab (rear fan guard)
    4. Flange locknut (1/4 inch)

  3. Torque the flange locknuts to 1017 to 1242 N∙cm (90 to 110 in-lb).

Installing the Intake Air Duct

  1. Assemble the air-cleaner hose onto the T-vent tube and the throttle-body inlet (Figure 6).

    g350302

    Figure 6

    1. Air-cleaner hose
    2. Vent T-tube
    3. Front of the machine
    4. Hose clamp
    5. Throttle-body inlet

  2. Secure the air-cleaner hose to the vent tube and throttle body with the 2 hose clamps (Figure 6) that you removed in Removing the Air-Cleaner Hose.

Installing the Horn Switch

Parts needed for this procedure:

Horn switch (switch, jam nut, and knurled nut)1
Wire harness1

  1. Remove the knock-out plug from the dash panel (Figure 7).

    g349044

    Figure 7

    1. Knock-out plug (dash panel)

  2. Remove any burrs from the hole.

  3. Thread the jam nut onto the horn switch (Figure 8).

    g349010

    Figure 8

    1. 2-socket connector (labeled —kit wire harness)
    2. Horn switch
    3. Jam nut

  4. Plug the horn switch into the 2-socket connector labeled of the kit wire harness (Figure 8).

  5. From the bottom of the panel, insert the switch through the hole (Figure 9).

    g349008

    Figure 9

    1. Knurled nut
    2. Horn switch

  6. If needed, adjust the jam nut to position so that you expose enough threads of the horn switch to install the knurled nut (Figure 9).

  7. Secure the horn switch to the dash panel with the knurled nut (Figure 9).

Installing the Horn

Parts needed for this procedure:

Horn1
Capscrew (5/16 x 3/4 inch)1
Flange locknut (5/16 inch)1

  1. Assemble the bracket of the horn to the clutch plate (Figure 10) with a capscrew (5/16 x 3/4 inch) and a flange locknut (5/16 inch).

    g348995g348987

    Figure 10

    1. Flange locknut (5/16 inch)
    2. Clutch plate
    3. Bracket (horn)
    4. Capscrew (5/16 x 3/4 inch)

  2. Torque the capscrew and locknut to 1978 to 2542 N∙cm (175 to 225 in-lb).

Installing the Kit Wire Harness

Parts needed for this procedure:

Cable ties6

Routing the Harness through the Floor

g349080

Figure 11

  1. Route the kit wire harness across the bottom of the dash, and down along the machine wire harness (Figure 12).

    g349079

    Figure 12

    1. Kit wire harness

  2. Route the kit wire harness through the grommet in the floor plate (Figure 12).

    g349078

    Figure 13

    1. Kit wire harness
    2. Grommet (floor plate)

  3. Secure the kit wire harness to the machine wire harness with 2 cable ties.

Connecting the Harness to the Horn

g351629

Figure 14

  1. Route the kit wire harness rearward, along the traction-control cable (Figure 15).

    g349095

    Figure 15

    1. Floor-plate grommet
    2. Kit wire harness
    3. Front of the machine
    4. Traction-control cable

  2. Route the 2 wires with the spade-terminal sockets to the horn (Figure 16).

    g349092

    Figure 16

    1. Spade-terminal sockets ( or —kit wire harness)
    2. Spade terminals (horn)

  3. Plug the terminal sockets labeled and into the spade terminals of the horn (Figure 16).

    Note: Either wire terminal socket can connect to either horn terminal.

Routing the Harness to the Electrical Panel

  1. At the left side of the radiator, route connectors labeled and of the kit wire harness up and rearward, pushing the connectors through the overlapping foam blocks (Figure 17).

    g351608

    Figure 17

    1. Overlapping foam blocks
    2. Connector (labeled )
    3. Connector (labeled )

  2. Secure the kit wire harness to the chassis with 2 cable ties.

  3. Pull the kit wire harness toward the fuse block as shown in Figure 18.

    g351609

    Figure 18

    1. Connectors (labeled and )

Connecting the Kit Wire Harness to the Ground Block and Fuse Block

Customer supplied part: Fuse (10 A)—fast-acting ATC/ATO blade type

  1. Remove one terminal screws from the ground block (Figure 19).

    g349094

    Figure 19

    1. Ground block
    2. Ring terminal (labeled —kit wire harness)
    3. Terminal screw

  2. Install the ring terminal labeled of the kit wire harness to the ground block with the terminal screw (Figure 19).

  3. Plug the insulated spade connector labeled of the fuse block into the spade terminal labeled of the kit wire harness (Figure 20).

    g349093

    Figure 20

    1. Spade-terminal socket (labeled —kit wire harness)
    2. Insulated spade connector (labeled —fuse block)

  4. Secure the kit wire harness to the machine wire harness with 2 cable ties.

  5. Insert the fuse (10 A) into the fuse block slot for the connector (Figure 21).

    g349323

    Figure 21

    1. Fuse (10 A)

  6. Secure the kit wire harness to the machine wire harness with 2 cable ties.

  7. Rotate the seats down.

Installing the Personal Protective Equipment Storage Bag

Parts needed for this procedure:

PPE storage bag1
Hoop rod1
Mount bracket1
U-bolt1
Flange locknut (3/8 inch)2

  1. Insert a hoop rod into the sleeve of the PPE storage bag as shown in Figure 22.

    g361783

    Figure 22

    1. Hoop rod
    2. Sleeve (PPE storage bag)

  2. Install the mount bracket to the rollbar tube (Figure 23) with a U-bolt and 2 flange locknuts (3/8 inch).

    Note: Ensure that the bracket location does not cover the rollbar decals.

    g366051

    Figure 23

    1. U-bolt
    2. Rollbar tube
    3. Mount bracket
    4. Flange locknut (3/8 inch)

  3. Insert the hooks of the hoop rod into the slots in the mount bracket (Figure 24).

    g366052

    Figure 24

    1. Hook (hoop rod)
    2. Slot (mount bracket)

Installing the Decals

Parts needed for this procedure:

Folding boom decal (104-8904)2
Tank contents-slate decal (119-9434)1
Regulatory decal1

Applying the Folding Boom Decals

  1. Measure from the end of the booms as shown in Figure 25.

    g001629

    Figure 25

    1. Folding boom decal (104-8904)
    2. Boom
    3. Measure 90 cm (35-1/2 inches)

  2. Clean the truss tube of the boom at the area where you measured in step 1.

    Note: Ensure that the tube surface is free of dirt, grease, or other foreign material.

  3. Remove the backing from the folding boom decal (104-8904), and adhere it to the truss tube of the boom (Figure 25).

  4. Repeat steps 1 through 3 at the other boom.

Applying the Tank Contents-Slate Decal

Apply the erasable tank contents-slate decal (119-9434) onto the ROPS bar to install.

Note: The magnetic backing of the contents-slate decal allows it to affix to any ferrous metal surface.Position the tank contents-slate decal on the roll bar behind the operator's seat.

g349260

Figure 26

  1. Roll bar

Applying the Regulatory Decal

  1. Clean the surface of the step below the model-serial plate and the emissions decal.

    g349263

    Figure 27

    1. Regulatory decal
    2. Step

  2. Remove the backing from the regulatory decal, and adhere it to the step.

  3. Adhere the regulatory decal below the emissions decal.