EU Light Kit

1. Park the machine on a level surface.

2. Engage the parking brake.

3. Shut off the engine and remove the key.

Figure 1

Turn the battery-disconnect switch to the OFF position.

Figure 2

Parts needed for this procedure:

1. Remove the 6 bolts from the console and remove the panel (Figure 3).

   

   Figure 3

   1. Turn-signal switch
   2. Hazard switch
   3. Panel
   4. Bolt (6)

2. Disconnect the connectors from the hazard switch and turn-signal switch (Figure 3).

3. Remove the knockout from the control panel and install the switch (Figure 4).

   

   Figure 4

   1. Switch
   2. Auxiliary-brake decal
   3. Knockout

4. Adhere the auxiliary-brake decal above the switch (Figure 4).

5. Connect the new wire harness to the hazard switch, turn-signal switch, and auxiliary-brake switch (Figure 5).

   

   Figure 5

   1. Connect to the auxiliary-brake switch.
   2. Connect to the turn-signal switch.
   3. Connect to the hazard switch.
   4. Connect to the main wire harness.
   5. Connect to the EU Light Power connector on the main wire harness.

6. Connect the wire harness to the machine main wire harness inside the console (Figure 5).

7. Install the panel (Figure 3).

Parts needed for this procedure:

1. Unplug the wire harness from each existing headlight.

2. Remove the headlights and retain lights and hardware.

3. Remove the brackets from the headlights and discard the brackets (Figure 6).

4. Using the fasteners that you removed, install the left and right light brackets to the existing holes in the front of the operator’s platform (Figure 6).

5. Using existing fasteners from the headlight assembly, install the headlights to the left and right light brackets (Figure 6).

6. Install the grommets to the light mounts (Figure 6).

7. Route the wire harness through the bottom of the light brackets and out the grommets.

8. Connect the harness to each headlight.

   

   Figure 6

   1. Existing headlight
   2. Grommet
   3. Previously removed bolt
   4. Previously removed washer
   5. Remove and discard the existing bracket.
   6. Left light bracket
   7. Right light bracket

Parts needed for this procedure:

1. Unplug the wire harness from each existing headlight.

2. Remove the headlights and retain the hardware.

3. Remove and discard the existing bracket.

4. Install the grommets to the light mounts.

5. Install each headlight bracket to the cab frame using 1 bolt (1/2 x 1 inch), 1 nut (1/2 inch), 1 bolt (1/4 x 3/4 inch), and 1 nut (1/4 inch) as shown in Figure 7.

6. Remove the fasteners from the headlight assemblies and use them to install the headlights to the brackets.

7. Route the wire harness through the bottom of light brackets and out the grommets.

8. Connect the wire harness to each headlight (Figure 7).

   

   Figure 7

   1. Headlight
   2. Grommet
   3. Wire harness
   4. Bolt (1/2 x 1 inch)
   5. Nut (1/4 inch)
   6. Left headlight mount
   7. Bolt (1/4 x 3/4 inch)
   8. Remove and discard the existing bracket.
   9. Nut (1/2 inch)
   10. Right headlight mount

Parts needed for this procedure:

1. Remove the cover under the rear bumper (Figure 8).

   

   Figure 8

   Bottom View

   1. Cover under the rear bumper

2. Remove the existing warning sign and the mount tube from the rear bumper (Figure 9).

   Note: Do not remove the bolts from the bumper.

3. Cut the cable tie holding the wire for the plate light.

4. Use the hardware to install the sign mount to the bumper (Figure 9).

5. Install the 2 speed nuts to the square in the license bracket.

6. Install the license bracket to the sign mount with 2 carriage bolts (1/4 x 5/8 inch) and 2 nuts (1/4 inch).

7. Route the wire to the plate light and connect it to the light.

8. Install the plate light to the license bracket using 2 screws (#10 x 3/4 inch) and the speed nuts in the license bracket.

   

   Figure 9

   1. Warning sign
   2. Existing bolt
   3. Sign
   4. Screw (#10 x 3/4 inch)
   5. Plate light
   6. Carriage bolt (1/4 x 5/8 inch)
   7. License bracket
   8. Speed nut
   9. Sign mount
   10. Nut (1/4 inch)
   11. Existing bolts

9. Adhere a sign to the license bracket (Figure 9).

Parts needed for this procedure:

1. Unplug the wire harness from both tail lights.

2. Remove the tail lights from the machine.

3. Remove the brackets from the rear bumper and discard the brackets and hardware (Figure 10).

4. Remove the bottom 2 bolts (1/2 x 1-1/4 inch), on each side, that secure the bumper to the machine frame.

5. Install a pivot bracket to each side of the machine with 2 bolts (1/2 x 1-1/2 inch); refer to Figure 10.

6. Install a light mount to each pivot bracket with 6 bolts (1/4 x 3/4 inch) and 6 nuts (1/4 inch).

7. Install the left and right tube mount to each light mount with 4 carriage bolts (5/16 x 3/4 inch) 4 nuts (5/16 inch).

8. Install the left and right light housings to the left and right tube mounts (Figure 10).

9. Secure the light housings to the tube mounts with 2 carriage bolts (1/4 x 5/8 inch) and 2 nuts (1/4 inch).

10. Secure the existing lights with the yellow lens on top to each inner mount with the existing phillips-head screws.

11. Route the harness connectors through each tube mount, housing, and plug the connectors into the lights.

12. Slide the inner mounts into the housings and secure them with 8 hex-socket button head screws (1/4 x 3/4 inch).

    

    Figure 10

    1. Hex-socket button head screw
    2. Inner mount
    3. Existing light (yellow lens on top)
    4. Existing phillips-head screw
    5. Nut (1/4 inch)
    6. Nut (5/16 inch)
    7. Bolt (1/4 x 3/4 inch)
    8. Pivot bracket
    9. Carriage bolt (1/4 x 5/8 inch)
    10. Left housing
    11. Left tube mount
    12. Carriage bolt (5/16 x 3/4 inch)
    13. Light mount
    14. Right mount tube
    15. Remove the existing lights.
    16. Remove the existing brackets.
    17. Right housing
    18. Bolt (1/2 x 1-1/2 inch)

1. Start the machine.

2. From the InfoCenter main menu, navigate to the About screen (Figure 11).

   

   Figure 11

3. Verify that the machine is in CE mode. If it is not in CE mode; contact your authorized Toro distributor.

• Turn the key switch on and press the light switch to the ON position to activate the head lamps.

• Press the hazard switch to the ON position to activate the front and rear flashing hazard lights.

• Turn the key switch on and press the left side of the turn signal switch to activate the left turn signal and the right side of the switch to activate the right turn signal. The center position is off.

  Note: Check the operation of the lights. Make sure that the correct lights are flashing when operating the turn signal switch.

1. Loosen the mounting nuts to adjust the lights.

2. Adjust the lights per local standards.

Press and hold the auxiliary-brake switch to decrease the engine speed (Figure 12); release the switch to stop the deceleration and remain at the current engine speed.

Note: You may use the switch intermittently to gradually slow the machine.

If you press the switch when the engine speed is below 1,200 rpm or if the engine decelerates to 1,200 rpm, the engine shuts off and the machine stops. To start the machine again, turn the key switch to the START position and release it immediately when the engine starts.

Figure 12

1. Auxiliary-brake switch