Work Light Kit

Workman® GTX/MD/MDE/MDX/HDX Cab Kit

Model No. 130-5485-Serial No. and Up

Safety

Safety and Instructional Decals

Graphic

Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing.
decal130-5989

130-5989

  1. Work lights—on
  2. Work lights—off
decal145-7727

145-7727

  1. Work lights

Installation

Preparing the Machine

  1. Park the machine on a level surface.

  2. Engage the parking brake.

  3. Shut off the engine and remove the key.

  4. Disconnect the negative battery cable from the battery post.

  5. Remove the bolts securing the top of the cab (Figure 1) and carefully lift off the top of the cab.

    Note: Your cab may not look exactly like the figure. You may need to remove more bolts than shown in Figure 1.

    g027572

    Figure 1

Installing the Mounts

Parts needed for this procedure:

Left mount 1
Right mount 1
Bolt (M6)8
Nut8
Extension plate (GTX machines only)2
Rear mount1
Hex-head bolt (1/4 x 7/8 inch)1
Speed nut1
Tie clip3

Installing the Front Mounts

Workman MD/MDE/MDX/HDX Machines Only

  1. Secure the right mount to the front, right lifting point of the cab using 2 bolts (M6) and 2 nuts (Figure 2).

    Note: If your cab is equipped with the Side Mirror Kit, remove the hardware that is securing the mirror brackets onto the lifting points and use the hardware included in this kit.

    g027685

    Figure 2

    1. Nut
    2. Right mount
    3. Bolts

  2. Secure the left mount to the front, left lifting point of the cab using 2 bolts (M6) and 2 nuts (Figure 2).

Installing the Front Mounts

Workman GTX Machines Only

  1. Install a tie clip to the right mount (Figure 3).

    g035792

    Figure 3

    1. Tie clip
    2. Nut
    3. Extension plate
    4. Right mount
    5. Bolt

  2. Install the right mount to 1 extension plate using 2 bolts and 2 nuts (Figure 3).

  3. Secure the extension plate to the front, right lifting point of the cab using the 2 bolts and 2 nuts (Figure 3).

    Note: If your cab is equipped with the Side Mirror Kit, remove the hardware that is securing the mirror brackets onto the lifting points and use the hardware included in this kit.

  4. Repeat steps 1 through 3 to install the left mount onto the front, left lifting point.

Installing the Rear Mount

For All Machines

  1. Drill a hole (3/8 inch) in the rear of the roof (Figure 4).

    g308107

    Figure 4

    1. Drill a hole (3/8 inch) in the rear of the roof.

  2. Secure the rear mount to the roof mount bracket using the hex-head bolt (1/4 x 7/8 inch) and speed nut (Figure 5).

    g308096

    Figure 5

    1. Speed nut
    2. Hex-head bolt (1/4 x 7/8 inch)
    3. Rear mount
    4. Tie clip

  3. Install the tie clip to the rear mount (Figure 5).

Installing the Fuse, Switch, and Wire Harness

Parts needed for this procedure:

Fuse (5 A)1
Switch1
Decal 130-59891
Decal 145-77271
Wire harness1
Magnet tie wrap (GTX machines only)7

Installing the Fuse

Install the fuse into the opening in the fuse block as shown in Figure 6.

g451600

Figure 6

Installing the Switch

From the underside of the cab control panel, push the plug out of the hole shown in Figure 7 and install the work-light switch into this hole.

g027574

Figure 7

  1. Plug
  2. Switch

Applying the Decals

Apply decals 130-5989 and 145-7727 to the console panel assembly as shown in Figure 8.

g451598

Figure 8

  1. Decal 145-7727
  2. Decal 130-5989

Routing the Wire Harness

Workman MD/MDE/MDX/HDX Machines Only

  1. Install the wire harness as shown in Figure 9.

    g027575

    Figure 9

    View from above

  2. Connect the wire harness to the switch, fuse block, and ground terminal (Figure 10).

    g027684

    Figure 10

    1. Work-light switch
    2. Fuse block
    3. Ground terminal

Routing the Wire Harness

GTX Machines Only

  1. Install the wire harness as shown in Figure 11.

    Note: Slit the foam at the locations shown in Figure 11 to route the harness.

    g308224

    Figure 11

    View from above

    1. Slit foam here.
    2. Magnet tie wrap

  2. Secure the wire harness to the machine using the tie clips in the extension plates and using 7 magnet tie wraps in the locations shown in Figure 11.

  3. Connect the wire harness to the switch, fuse block, and ground terminal (Figure 12).

    g027684

    Figure 12

    1. Work-light switch
    2. Fuse block
    3. Ground terminal

Installing the Work Lights

Parts needed for this procedure:

Work-light assembly3

  1. Install the top of the cab that was removed in Preparing the Machine onto the machine.

  2. Remove the nut and bolt from each work-light assembly and secure them to the brackets as shown in Figure 13.

    g027687

    Figure 13

    1. Work light
    2. Bolt
    3. Work-light mount
    4. Nut

  3. Plug the wire harness into the work-light assemblies.

Connecting the Battery

Connect the negative battery cable to the battery post.

Operation

Controls

Work-Light Switch

Press the work-light switch to the ON position to activate the work lights.