21in 60V Lawn Mower

The safety-alert symbol (Figure 2) shown in this manual and on the machine identifies important safety messages that you must follow to prevent accidents.

Figure 2

Safety-alert symbol

The safety-alert symbol appears above information that alerts you to unsafe actions or situations and is followed by the word DANGER, WARNING, or CAUTION.

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

This manual uses two other words to highlight information. Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention.

IMPORTANT SAFETY

INSTRUCTIONS

Read All Instructions

I. Training

1. The operator of the machine is responsible for any accidents or hazards occurring to others or their property.

2. Do not allow children to use or play with the machine, battery pack, or the battery charger; local regulations may restrict the age of the operator.

3. Do not allow children or untrained people to operate or service this device. Allow only people who are responsible, trained, familiar with the instructions, and physically capable to operate or service the device.

4. Before using the machine, battery pack, and battery charger, read all the instructions and cautionary markings on these products.

5. Become familiar with the controls and proper use of the machine, battery pack, and battery charger.

II. Preparation

1. Keep bystanders, especially children and pets, out of the operating area.

2. Do not operate the machine without all guards and safety devices, such as deflectors and grass catchers, in place and functioning properly on the machine.

3. Inspect the area where you will use the machine and remove all objects that could interfere with the operation of the machine or that the machine could throw.

4. Before using the machine, ensure that the blade, blade bolt, and blade assembly are not worn or damaged. Replace any damaged or unreadable labels.

5. Use only the battery pack specified by Toro. Using other accessories and attachments may increase the risk of injury and fire.

6. Plugging the battery charger into an outlet that is not 120V can cause a fire or electric shock. Do not plug the battery charger into an outlet other than 120V. For a different style of connection, use an attachment plug adapter of the proper configuration for the power outlet if needed.

7. Do not use a damaged or modified battery pack or battery charger, which may exhibit unpredictable behavior that results in fire, explosion, or risk of injury.

8. If the supply cord to the battery charger is damaged, contact an Authorized Service Dealer to replace it.

9. Charge the battery pack with only the battery charger specified by Toro. A charger suitable for 1 type of battery pack may create a risk of fire when used with another battery pack.

10. Charge the battery pack in a well-ventilated area only.

11. Follow all charging instructions and do not charge the battery pack outside of the temperature range specified in the instructions. Otherwise, you may damage the battery pack and increase the risk of fire.

12. Dress properly—Wear appropriate clothing, including eye protection; long pants; substantial, slip-resistant footwear (not barefoot or wearing sandals); and hearing protection. Tie back long hair and do not wear loose clothing or loose jewelry that can get caught in moving parts. Wear a dust mask in dusty operating conditions. Use of rubber gloves is recommended.

III. Operation

1. Contact with the moving blade will cause serious injury. Keep your hands and feet away from the cutting area and all moving parts of the machine. Keep clear of any discharge opening.

2. Using this machine for purposes other than its intended use could prove dangerous to you and bystanders.

3. Disengage the self-propel drive (if equipped) before starting the machine.

4. Do not tilt the machine when starting the motor.

5. Prevent unintentional starting—Ensure that the electric-start button is removed from the electric-start switch before connecting the battery pack and handling the machine.

6. Use your full attention while operating the machine. Do not engage in any activity that causes distractions; otherwise, injury or property damage may occur.

7. Stop the machine, remove the electric-start button, remove the battery pack from the machine, and wait for all movement to stop before adjusting, servicing, cleaning, or storing the machine.

8. Remove the battery pack and electric-start button from the machine whenever you leave it unattended or before changing accessories.

9. Do not force the machine—Allow the machine to do the job better and safer at the rate for which it was designed.

10. Stay alert—Watch what you are doing and use common sense when operating the machine. Do not use the machine while ill, tired, or under the influence of alcohol or drugs.

11. Do not use a battery-operated lawn mower in rain.

12. Operate the machine only in good visibility and appropriate weather conditions. Do not operate the machine when there is the risk of lightning.

13. Use extreme caution when reversing or pulling the machine toward you.

14. Keep proper footing and balance at all times, especially on slopes. Mow across the face of slopes, never up and down. Use extreme caution when changing directions on slopes. Do not mow exceedingly steep slopes. Walk, never run with the machine.

15. Do not direct the discharge material toward anyone. Avoid discharging material against a wall or obstruction; material may ricochet toward you. Stop the blade(s) when crossing surfaces other than grass.

16. Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could cause you to lose your balance or footing.

17. Wet grass or leaves can cause serious injury if you slip and contact the blade. Do not mow in wet conditions. Do not mow when it is raining.

18. If the machine strikes an object or starts to vibrate, immediately shut off the machine, remove the electric-start button, remove the battery pack, and wait for all movement to stop before examining the machine for damage. Make all necessary repairs before resuming operation.

19. Stop the machine and remove the electric-start button before loading the machine for hauling.

20. Under abusive conditions, the battery pack may eject liquid; avoid contact. If you accidently come into contact with the liquid, flush with water. If the liquid contacts your eyes, seek medical help. Liquid ejected from the battery pack may cause irritation or burns.

IV. Maintenance and Storage

1. Stop the machine, remove the electric-start button, remove the battery pack from the machine, and wait for all movement to stop before adjusting, servicing, cleaning, or storing the machine.

2. Do not attempt to repair the machine except as indicated in the instructions. Have an Authorized Service Dealer perform service on the machine using identical replacement parts.

3. Wear gloves and eye protection when servicing the machine.

4. Sharpen a dull blade on both edges to maintain balance. Clean the blade and ensure that it is balanced.

5. Replace the blade if it is bent, worn, or cracked. An unbalanced blade causes vibration, which could damage the motor or cause personal injury.

6. When servicing the blade, be aware that the blade can still move even though the power source is off.

7. Check the grass collection bag frequently for deterioration or wear, and replace a worn bag with a Toro [replacement] bag.

8. For best performance, use only genuine Toro replacement parts and accessories. Other replacement parts and accessories could be dangerous, and such use could void the product warranty.

9. Maintain the machine—Keep cutting edges sharp and clean for the best and safest performance. Keep handles dry, clean, and free from oil and grease. Keep guards in place and in working order. Keep blades sharp. Use identical replacement blades only.

10. Check the machine for damaged parts—If there are damaged guards or other parts, determine whether the machine will operate properly. Check for misaligned and binding moving parts, broken parts, mounting, and any other condition that may affect its operation. Unless indicated in the instructions, have an Authorized Service Dealer repair or replace a damaged guard or part.

11. When the battery pack is not in use, keep it away from metal objects such as paper clips, coins, keys, nails, and screws that can make a connection from 1 terminal to another. Shorting the battery terminals may cause burns or a fire.

12. Check the blade and motor mounting bolts frequently for tightness.

13. When you are not using the machine, store it indoors in a dry, secure place out of the reach of children.

14. Do not expose a battery pack or machine to fire or excessive temperature. Exposure to fire or temperature above 130°C (265°F) may cause explosion.

15. CAUTION—A mistreated battery pack may present a risk of fire, explosion, or chemical burn.

    • Do not disassemble the battery pack.

    • Replace the battery pack with a genuine Toro battery pack only; using another type of battery pack may cause a fire or risk of injury.

    • Keep battery packs out of the reach of children and in the original packaging until you are ready to use them.

SAVE THESE

INSTRUCTIONS

Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing.

Manufacturer's Mark

1. This mark indicates that the blade is identified as a part from the original machine manufacturer.

140-2395

1. Warning—read the Operator’s Manual.
2. Cutting/dismemberment hazard of the hand, mower blade—stay away from moving parts; keep all guards and shields in place.
3. Cutting/dismemberment hazard of the hand, mower blade—remove the key and read the Operator’s Manual before performing maintenance.
4. Thrown object hazard—keep bystanders away; shut off the engine and wait for all moving parts to stop before leaving the machine; pick up debris before mowing.
5. Cutting/dismemberment hazard of the foot, mower blade—do not mow up or down slopes; only mow across slopes; look behind you when mowing in reverse.

94-8072

Model 88650

145-1479

1. Read the Operator’s Manual.
2. Call2Recycle^® battery recycling program
3. Keep away from open fire or flames.
4. Do not expose to rain.

Model 88660

137-9455

1. Read the Operator’s Manual.
2. Keep away from open fire or flames.
3. Do not expose to rain.

Model 88675

137-9456

1. Read the Operator’s Manual.
2. Keep away from open fire or flames.
3. Do not expose to rain.

133-8054

137-9461

1. Battery charge status

Model 88605

140-8471

139-8986

Model 88610

144-3094

1. The battery pack is charging.
2. The battery pack is fully charged.
3. The battery pack is over or under the appropriate temperature range.
4. Battery pack charging fault

144-3098

144-3175

1. Read the Operator’s Manual.
2. To start the machine, squeeze the bar to the handle and press the button.
3. To shut off the machine, release the bar.

137-9463

1. The battery pack is charging.
2. The battery pack is fully charged.
3. The battery pack is over or under the appropriate temperature range.
4. Battery pack charging fault

144-3096

Parts needed for this procedure:

If desired, mount the battery charger securely on a wall using the wall-mount key holes on the back of the charger.

Mount it indoors (such as a garage or other dry place), near a power outlet, and out of the reach of children.

Refer to Figure 3 for assistance in mounting the charger.

Slide the charger over the appropriately positioned hardware to secure the charger in place (hardware not included).

Figure 3

Parts needed for this procedure:

Figure 5

Press the electric-start button into the handle controls until it snaps into place

Important: Remove and discard the protective plastic sheet that covers the motor and any other plastic or wrapping on the machine.

1. Remove the handle knobs (A of Figure 6).

2. Using the holes at the ends of the handle, attach the handle to the machine (B of Figure 6).

3. Move the handle rearward to the operating position (C of Figure 6).

4. Ensure that the cables are routed in front of the handle (D of Figure 6).

5. Engage the handle locks until the pin clicks in place to lock the handle into the operating position (E of Figure 6).

   Note: You may adjust the height of the handle by changing the hole for the handle lock.

6. Secure the knobs to the handle bolts to secure the handle (F of Figure 6).

Figure 6

A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or authorized Toro distributor or go to www.Toro.com for a list of all approved attachments and accessories.

To ensure optimum performance and continued safety certification of the machine, use only genuine Toro replacement parts and accessories. Replacement parts and accessories made by other manufacturers could be dangerous.

You do not need to lubricate the machine; all the bearings have been lubricated at the factory for the life of the machine.

Important: You will need a torque wrench to install the blade properly. If you do not have a torque wrench or are uncomfortable performing this procedure, contact an Authorized Service Dealer.

If the blade is damaged or cracked, replace it immediately. If the blade edge is dull or nicked, have it sharpened and balanced, or replace it.

1. Remove the battery pack from the machine.

2. Use a block of wood to hold the blade steady (Figure 23).

3. Remove the blade bolt and blade; save the blade bolt (Figure 23).

   

   Figure 23

4. Install the new blade and the blade bolt (Figure 24).

   Important: Ensure that the blade is installed between the tabs on the underside of the fan, with the curved ends facing down toward the ground.

   

   Figure 24

5. Use a torque wrench to tighten the blade bolt to 61 to 74 N∙m (45 to 55 ft-lb).

Important: You will need a torque wrench to install the blade properly. If you do not have a torque wrench or are uncomfortable performing this procedure, contact an Authorized Service Dealer.

If the blade is damaged or cracked, replace it immediately. If the blade edge is dull or nicked, have it sharpened and balanced, or replace it.

1. Remove the electric-start button and battery pack from the machine.

2. Use a block of wood to hold the blade steady (Figure 25).

3. Remove the blades, saving all mounting hardware (Figure 25).

   

   Figure 25

4. Remove the bolts and nuts securing the top and bottom blades together.

5. Secure the new blades to each other as shown in Figure 26; torque the nuts securing blades together to 18.9 to 19.6 N∙m (167 to 173 in-lb).

   Note: Ensure that the blade is installed between the tabs on the underside of the fan.

   

   Figure 26

   1. Tab markings on fan
   2. Locknut
   3. Top blade
   4. Bottom blade
   5. Hex-head bolts
   6. Blade bolt

6. Install the new blades using the blade bolt (Figure 26).

7. Use a torque wrench to tighten the blade bolt to 61 to 74 N∙m (45 to 55 ft-lb).

Important: Upon removal, cover the terminals of the battery pack with heavy-duty adhesive tape. Do not attempt to destroy or disassemble the battery pack or remove any of its components.

Lithium-ion battery packs labeled with the Call2Recycle seal can be recycled at any participating retailer or battery recycling facility in the Call2Recycle program (US and Canada only). To locate a participating retailer or facility closest to you, please call 1-800-822-8837 or visit www.call2recycle.org. If you cannot locate a participating retailer or facility nearby, or if your rechargeable battery is not labeled with the Call2Recycle seal, please contact your local municipality for more information on how to responsibly recycle the battery. If you are located outside of the US and Canada, please contact your Authorized Service Dealer.