Grandstand® Revolution Mower with 48in or 60in TURBO FORCE® Cutting Unit

To access the main menu, press any button while at the main information screens, then press the button.

Refer to the following tables for a description of the options available from the menus:

Note: Protected under Protected Menus—accessible only by entering PIN.

Main Menu

Faults

Service

Menu Item	Description
HOURS	Lists the total number of hours various components have been used: Key switch Machine Traction contactor Cutter contactor Neutral Total mow time Left cutter Center cutter Right cutter Left traction Right traction Service Low battery advisory Low battery warning Low battery active
COUNTS	Lists the counts of various components: Start cycles Traction contactor Cutter contactor Cutter PTO Cutter PTO momentary
LIMP MODE	Displays and adjusts the battery percentage before limp mode starts. Refer to Adjusting the Battery Percentage for Limp Mode.
LEVER CALIBRATION	Calibrates the motion-control levers. Refer to Calibrating the Levers.
TRACKING	Adjusts the tracking of the motion-control levers. Refer to Adjusting the Tracking.

Diagnostics Menu

Settings

About

Note: The factory default PIN code for your machine is 1234.If you changed the PIN code and forgot the code, contact your Authorized Service Dealer for assistance.

1. In the MAIN MENU, scroll down to SETTINGS and press the button.

   

   Figure 13

2. In the SETTINGS menu, scroll down to PROTECTED MENUS and press the button.

   

   Figure 14

3. To enter the PIN code, use the 2 center buttons to input each digit, and press the button to move on to the next digit. Repeat this step until the last digit is entered and press the button again.

   

   Figure 15

4. Confirm the PIN code.

   

   Figure 16

   Note: If the InfoCenter accepts the PIN code and the protected menu is unlocked, the word “PIN” displays in the upper right corner of the screen.

Before starting the machine each day, perform the Each Use/Daily procedures listed in .

1. Stand on the platform.

2. Turn the key switch to the ON position.

1. Disengage the PTO.

2. Move the motion-control levers outward to the PARK position.

   Note: The electric brake will engage automatically.

3. Turn the key switch to the OFF position and remove the key.

Use the blade-control switch (PTO) in conjunction with the motion-control levers to engage and disengage the mower blades.

Engaging the Mower Blades (PTO)

Figure 23

Disengaging the Mower Blades (PTO)

Disengage the mower blades using 1 of the 2 ways shown.

Figure 24

Figure 25

Note: If you disengage the mower blades by releasing the motion-control levers, you do not need to move the blade-control switch to the OFF position before engaging the blades again.

This machine has a hinged grass deflector that disperses clippings to the side and down toward the turf.

You can use the machine with the platform in the up or down position. It is your preference on which position to use.

Operate the machine with the platform up for the following conditions:

• Near drop-offs

• In small areas where the machine is too large

• In areas with low-hanging branches or obstacles

• Loading the machine for transport

• Driving up slopes

Operate the machine with the platform down for the following conditions:

• Using the machine in most areas

• Driving across slopes

• Driving down slopes

To raise the platform, pull out the knob and lift the platform. Push the platform tight against the cushion for the latch pin to lock it into place.

To lower the platform, push the platform forward against the cushion to release pressure on the latch pin, then pull the knob out and lower the platform.

Figure 26

1. Platform up
2. Platform down
3. Pull the knob out to release the platform.

Important: Back the machine over curbs, 1 wheel at a time; driving it forward over curbs could damage the machine.

1. Move the motion-control levers down to the center, unlocked position.

   

   Figure 27

   1. Front reference bar
   2. Left control lever
   3. Rear reference bar
   4. Right control lever
   5. Right control lever in the PARK position
   6. Left control lever in the PARK position

2. Slowly push the motion-control levers forward or rearward. Move 1 lever farther than the other lever to turn.

   Note: The farther you move the motion-control levers, the faster the machine moves in that direction.

3. To stop, pull the motion-control levers back to the NEUTRAL position.

Figure 28

The height-of-cut can be adjusted from 38 to 127 mm (1-1/2 to 5 inches) in 6 mm (1/4 inch) increments.

Figure 29

Whenever you change the height-of-cut, adjust the height of the anti-scalp rollers.

1. Disengage the blade-control switch (PTO), move the motion-control levers to the NEUTRAL-LOCK position, and engage the parking brake.

2. Shut off the machine, remove the key, and wait for all moving parts to stop before leaving the operating position.

3. Remove the nut and bolt position the anti-scalp rollers and install the nut and bolt.

4. Ensure that the spacers and bushings are installed.

   

   Figure 30

   1. Bushing
   2. Anti-scalp roller
   3. Spacer
   4. Bolt
   5. Nut

You can raise the rear of the mower deck in 6.3 mm (1/4 inch) increments, up to 31.8 mm (1-1/2 inch).

1. Disengage the PTO and move the motion-control levers outward to the PARK position.

2. Shut off the machine, remove the key, and wait for all moving parts to stop before leaving the operating position.

3. Raise the height-of-cut lever and lock it into the transport position.

4. On the left or right side of the machine, raise the lever and remove the pin.

   

   Figure 31

5. Install the pin at the desired position.

   

   Figure 32

6. Repeat the procedure for the other side of the machine.

• Install weights to improve balance. You can add or remove weights to create optimized performance under different operating conditions and for your preference.

• Add or remove weights 1 at a time until you achieve the desired handling and balance.

• Refer to the Operator’s Manual of attachments for recommended weights.

Note: Contact an Authorized Service Dealer to order a weight kit.

Refer to the main information screen in the InfoCenter to determine the battery-system charge level.

• Low battery: When the battery level reaches a low percentage, a low-battery advisory appears on the InfoCenter.

  Finish mowing, then transport the machine to a designated battery-charging area and charge the batteries.

• Limp mode: If the battery level drops below the set limp-mode battery percentage, an advisory appears on the InfoCenter, and the mower blades will disengage and cannot be engaged.

  Transport your machine to a designated battery-charging area and charge the batteries.

• Ultra-limp mode: If the battery level becomes too low during limp mode, an advisory appears on the InfoCenter and traction speed automatically decreases.

  Transport your machine to a designated battery-charging area and charge the batteries.

Refer to Charging the Lithium-Ion Batteries.

Important: Do not tow the machine without first disengaging the transmission, otherwise you could damage motor components.

1. Disengage the PTO and move the motion-control levers outward to the PARK position.

2. Shut off the machine, remove the key, and wait for all moving parts to stop before leaving the operating position.

3. Remove the cap from the motor.

   

   Figure 35

   1. Motor cap

4. Insert a ratchet with a 3/8 inch drive into the square hole in the motor hub. Rotate it counterclockwise until it stops (approximately 4 full rotations) to disengage the transmission. Torque to 41 to 68 N∙m (30 to 50 ft-lb).

   Note: The wheel will spin freely.

   

   Figure 36

5. Repeat for the other motor.

6. Move the machine to the desired location.

   Important: Do not move the machine faster than 8 km/h (5 mph).

7. Immediately after moving the machine, engage the transmission for operation.

   1. Insert a ratchet with a 3/8 inch drive into the square hole in the motor hub.

   2. Rotate it clockwise until it stops (approximately 4 full rotations).

   3. Torque to 41 to 68 N∙m (30 to 50 ft-lb).

   

   Figure 37

Use a heavy-duty trailer or truck to transport the machine. Use a full-width ramp. Ensure that the trailer or truck has all the necessary brakes, lighting, and marking as required by law. Please carefully read all the safety instructions. Knowing this information could help you or bystanders avoid injury. Refer to your local ordinances for trailer and tie-down requirements.

Selecting a Trailer

Figure 38

1. Full-width ramp in stowed position
2. Ramp is at least 4 times as long as the height of the trailer or truck bed to the ground
3. H=height of the trailer or truck bed to the ground
4. Trailer

The US Department of Transportation and international transportation authorities require that lithium-ion batteries be transported using special packaging and only be transported by carriers certified to haul them. In the US, you are allowed to transport a battery when it is installed on the machine as battery powered equipment, with some regulatory requirements. Contact the US Department of Transportation or the appropriate government body in your country for detailed regulations on transportation of your batteries or the machine with the batteries equipped.

For detailed information on shipping a battery, contact your Authorized Service Dealer.

Refer to Figure 41 for an overview of the battery-charger cords.

Figure 41

1. Power-supply cord
2. Output connector and cord

You can release the cushion for rear access to the machine for maintenance or adjustment.

1. Lower the platform.

2. Loosen the twist knobs on each side of the machine.

   

   Figure 44

   1. Twist knob
   2. Cushion

3. Lower the cushion to the platform.

4. Remove the rear access cover.

   

   Figure 45

5. Perform any maintenance or adjustment on the machine.

6. Install the rear access cover.

7. Raise the cushion, and slide it onto the pins on both sides of the machine.

8. Tighten the twist knobs.

Grease with No. 2 lithium or molybdenum grease.

1. Disengage the blade-control switch (PTO) and move the motion-control levers outward to the PARK position.

2. Shut off the machine, remove the key, and wait for all moving parts to stop before leaving the operating position.

3. Clean the grease fittings with a rag.

   Note: Make sure to scrape any paint off the front of the fitting(s).

4. Connect a grease gun to the fitting.

5. Pump grease into the fittings until grease begins to ooze out of the bearings.

6. Wipe up any excess grease.

Grease type: Lithium or molybdenum grease

1. Remove the dust cap and adjust the caster pivots; refer to Adjusting the Caster-Pivot Bearing.

   Note: Keep the dust cap off until you have finished greasing the caster pivots.

2. Remove the hex plug.

3. Thread a grease fitting (1/4 inch–28 taper thread) into the hole.

4. Pump grease into the fitting until it oozes out around the top bearing.

5. Remove the grease fitting from the hole.

6. Install the hex plug and dust cap.

Grease type: Lithium or molybdenum grease

1. Park the machine on a level surface, disengage the PTO, and move the motion-control levers outward to the PARK position.

2. Shut off the machine, remove the key, and wait for all moving parts to stop before leaving the operating position.

3. Remove the caster wheel from the caster forks.

4. Remove the seal guards from the wheel hub.

   

   Figure 46

   1. Seal guard
   2. Spacer nut with wrench flats

5. Remove 1 spacer nut from the axle assembly in the caster wheel.

   Note: Thread-locking adhesive has been applied to lock the spacer nuts to the axle.

6. Remove the axle with the other spacer nut still assembled to it from the wheel assembly.

7. Pry out the seals, inspect bearings for wear or damage, and replace them if necessary.

8. Pack the bearings with a general-purpose grease.

9. Insert 1 bearing and 1 new seal into the wheel.

   Note: You must replace the seals.

10. If both spacer nuts in the axle assembly have been removed (or broken loose), apply thread-locking adhesive to 1 spacer nut, threading it onto the axle with the wrench flats facing outward.

    Note: Do not thread the spacer nut all of the way onto the end of the axle. Leave approximately 3 mm (1/8 inch) from the outer surface of the spacer nut to the end of the axle inside the nut.

11. Insert the assembled nut and axle into the wheel on the side of the wheel with the new seal and bearing.

12. With the open end of the wheel facing up, fill the area inside the wheel around the axle full of general-purpose grease.

13. Insert the second bearing and the new seal into the wheel.

14. Apply thread-locking adhesive to the second spacer nut, threading it onto the axle with the wrench flats facing outward.

15. Torque the nut to 8 to 9 N∙m (71 to 80 in-lb), loosen it, then torque it to 2 to 3 N∙m (20 to 25 in-lb).

    Note: Make sure that the axle does not extend beyond either nut.

16. Install the seal guards over the wheel hub and insert the wheel into the caster fork.

17. Install the caster bolt and tighten the nut fully.

Important: To prevent seal and bearing damage, check the bearing adjustment often by spinning the caster wheel. The wheel should not spin freely (more than 1 or 2 revolutions) or have any side play. If the wheel spins freely, adjust the torque on the spacer nut until there is a slight amount of drag, then apply thread-locking adhesive.

1. Park the machine on a level surface, disengage the PTO, and move the motion-control levers outward to the PARK position.

2. Shut off the machine, remove the key, and wait for all moving parts to stop before leaving the operating position.

3. Unplug the battery charger if it is connected.

4. Turn the battery-disconnect switch to the ON or OFF position.

   

   Figure 47

   1. Turn the switch to the OFF position to de-energize the machine electrically.
   2. Turn the switch to the ON position to energize the machine electrically.

Note: The machine is equipped with 8 lithium-ion batteries.

A lithium-ion battery must be disposed of or recycled in accordance with local and federal regulations. If a battery requires service, contact your Authorized Service Dealer for assistance.

Do not open the battery. If you are having problems with a battery, contact your Authorized Service Dealer for assistance.

The lithium-ion batteries hold a sufficient charge to perform intended work during its life span.

To achieve maximum life and use from your batteries, follow these guidelines:

• Do not open the battery.

• Store/park the machine in a clean, dry garage or storage area, away from direct sunlight, heat sources, rain, and wet conditions. Do not store it in a location where the temperature exceeds the range specified in Battery Storage Requirements. Temperatures outside of this range will damage your batteries. High temperatures during storage, especially at a high state of charge, reduces the life of the batteries.

• When storing the machine for more than 10 days, ensure that the machine is in a cool and dry location, out of sunlight, rain, and wet conditions.

• If you are mowing in hot conditions or in strong, direct sunlight, the battery may overheat. If this happens, a high-temperature alert will appear on the InfoCenter, the cutting units will disengage, and the machine will slow down.

  Immediately drive the machine to a cool location out of the sun, turn off the machine, and allow the batteries to cool fully before resuming operation.

• Maintain the sharpness of the mower blades. A dull blade increases power consumption and reduces the amount of work that the machine performs on each charge.

• Use lights only when it is necessary.

Important: All electrical repairs should be performed by an Authorized Toro Dealer only.

The charger requires little maintenance other than protecting it from damage and weather.

• Clean the battery-charger cords and case with a slightly damp cloth after each use.

  Note: Do not clean the dielectric grease from the terminals.

• Coil the cords when not in use.

• Periodically examine the cords for damage, and replace them when necessary with Toro-approved parts.

The electrical system is protected by fuses. It requires no maintenance. Refer to the Service Manual for information on testing and servicing the fuses.

Release the cushion from the rear of the machine and remove the rear access cover to access the fuses.

Figure 48

1. Fuse (200 A)

Maintain the air pressure in the rear tires at 83 to 97 kPa (12 to 14 psi).

Important: Uneven tire pressure can cause an uneven cut.

Note: The front tires are semi-pneumatic tires and do not require air-pressure maintenance.

Figure 49

1. Disengage the blade-control switch (PTO) and move the motion-control levers outward to the PARK position.

2. Shut off the machine, remove the key, and wait for all moving parts to stop before leaving the operating position.

3. Remove the dust cap from the caster.

4. Tighten the locknut until the spring washers are flat, and then back off a 1/4 turn to properly set the preload on the bearings.

   Important: Make sure that the spring washers are installed correctly as shown.

5. Install the dust cap.

   

   Figure 50

   1. Spring washers
   2. Locknut
   3. Dust cap

The caster wheels rotate on a roller bearing supported by a spanner bushing. If the bearing is kept well lubricated, wear will be minimal. Failure to keep the bearing well lubricated causes rapid wear. A wobbly caster wheel usually indicates a worn bearing.

1. Disengage the blade-control switch (PTO) and move the motion-control levers outward to the PARK position.

2. Shut off the machine, remove the key, and wait for all moving parts to stop before leaving the operating position.

3. Remove the locknut and wheel bolt holding the caster wheel to the caster fork.

   

   Figure 51

   1. Locknut
   2. Bushing
   3. Spanner bushing
   4. Roller bearing
   5. Caster wheel
   6. Wheel bolt

4. Remove 1 bushing, then pull the spanner bushing and roller bearing out of the wheel hub.

5. Remove the other bushing from the wheel hub and clean any grease and dirt from the wheel hub.

6. Inspect the roller bearing, bushings, spanner bushing and the inside of the wheel hub for wear.

   Note: Replace any damaged or worn parts.

7. Place 1 bushing into the wheel hub.

8. Grease the roller bearing and spanner bushing, and slide them into the wheel hub.

9. Place the second bushing into the wheel hub.

10. Install the caster wheel into the caster fork and secure it with the wheel bolt and locknut.

11. Tighten the locknut until the spanner bushing bottoms against the inside of the caster forks.

12. Grease the fitting on the caster wheel.

Check and torque the wheel-lug nuts to 75 to 88 N∙m (55 to 65 ft-lb).

Fluid type: Toro Synthetic Electric Motor Drive Oil

Capacity: 150 mL (5 fl oz)

1. Park the machine on a level surface, disengage the PTO, and move the motion-control levers outward to the PARK position.

2. Shut off the machine, remove the key, and wait for all moving parts to stop before leaving the operating position.

3. Remove the tire.

   

   Figure 52

4. Place a drain pan under the transmission.

5. Remove the top plug and bottom plug. Allow the fluid to drain.

   

   Figure 53

6. Install the bottom plug and torque it to 7 to 8 N∙m (62 to 70 in-lb).

7. Remove a side plug.

8. Add fluid, as specified at the beginning of this procedure, through the top hole until the level reaches the side plug opening.

   

   Figure 54

9. Install the top plug and side plug . Torque them to 7 to 8 N∙m (62 to 70 in-lb).

10. Install the tire and torque the lug nuts to 75 to 88 N∙m (55 to 65 ft-lb).

11. Repeat for the other transmission.

1. Park the machine on a level surface, disengage the PTO, and move the motion-control levers outward to the PARK position.

2. In the MAIN MENU, scroll down to SERVICE and press the button .

   

   Figure 55

3. In the SERVICE menu, scroll down to LEVER CALIBRATION and press the button.

   

   Figure 56

4. If prompted, enter the PIN code.

5. Follow the prompts on the screen. Press the button after each step; to exit calibration, press the Exit button.

   Screen	Action
   	Press the button.
   	Hold the left motion-control lever in the FORWARD position and press the button.
   	Hold the left motion-control lever in the REVERSE position and press the button.
   	Hold the left motion-control lever in the NEUTRAL position and press the button.
   	Hold the right motion-control lever in the FORWARD position and press the button.
   	Hold the right motion-control lever in the REVERSE position and press the button.
   	Hold the right motion-control lever in the NEUTRAL position and press the button.
   	Press the button.

6. When you complete, exit, or fail calibration, shut off then start the machine to clear the screen.

   

   Figure 57

If you push both motion-control levers forward the same distance and the machine pulls to 1 side, adjust the tracking as follows.

1. Park the machine on a level surface, disengage the PTO, and move the motion-control levers outward to the PARK position.

2. In the MAIN MENU, scroll down to SERVICE and press the button .

   

   Figure 58

3. In the SERVICE menu, scroll down to TRACKING and press the button.

   

   Figure 59

4. If prompted, enter the PIN code.

5. Adjust the tracking to the left or right.

   

   Figure 60

6. Press the button.

If the motion-control levers do not align horizontally, adjust the motion-control levers.

1. Park the machine on a level surface, disengage the PTO, and move the motion-control levers outward to the PARK position.

2. Shut off the machine, remove the key, and wait for all moving parts to stop before leaving the operating position.

3. Turn the battery-disconnect switch to the OFF position.

4. Push the motion-control levers down out of the PARK position.

   

   Figure 61

   1. Left motion-control lever
   2. Right motion-control lever in the PARK position
   3. Check the horizontal alignment here
   4. Right motion-control lever

5. Check the horizontal alignment of both levers by using the front or rear reference bar as a guide.

   Note: If a lever is not aligned, proceed to step 6 to adjust the cam for that lever.

6. Release the cushion from the rear of the machine and remove the rear access cover.

7. Loosen the bolt holding the cam.

   

   Figure 62

   Left cam shown.

   1. Cam
   2. Bolt

8. Adjust the cam until it aligns with the front or rear reference bar and tighten the bolt for the cam.

   Note: Moving the cam clockwise lowers the handle; moving the cam counterclockwise raises the handle.

   Important: Ensure that the flat portion of the cam does not go above a vertical position (right or left); otherwise you may damage the switch.

9. Install the rear access cover and operator cushion.

To ensure a superior quality of cut, keep the blades sharp. For convenient sharpening and replacement, keep extra blades on hand.

Note: Adjusting the compression spring alters how much the deck floats and the amount of effort needed to lift the deck when using the height-of-cut lever.

• More spring extension reduces the lever lift force required and causes the deck to float more.

• Less spring extension increases the lever lift force required and causes the deck to float less.

1. Raise the height-of-cut lever and lock it into the transport position.

2. Verify that the distance between the spring nut and the rear side of the welded mount bracket is 41 mm (1-5/8 inch).

3. If needed, adjust the distance by adjusting the bolt on the front of the mount bracket.

   

   Figure 74

   1. Deck-lift spring
   2. Spring nut
   3. Rear side of the mount bracket
   4. Adjustment bolt
   5. Length is 41 mm (1-5/8 inch).

1. Remove the locknut, bolt, spring, and spacer holding the deflector to the pivot brackets.

   

   Figure 75

   1. Bolt
   2. Spacer
   3. Locknut
   4. Spring
   5. Spring (installed)
   6. Grass deflector
   7. J-hook end of the spring

2. Remove the damaged or worn grass deflector.

3. Place the spacer and the spring onto the grass deflector.

4. Place 1 J-hook end of the spring behind the deck edge.

   Note: Make sure that 1 J-hook end of spring is installed behind deck edge before installing the bolt as shown in Figure 75.

5. Install the bolt and the nut.

6. Place 1 J-hook end of the spring around the grass deflector.

   Important: The grass deflector must be able to rotate. Lift the deflector up to the full open position, and ensure that it rotates into the full-down position.

Remove the grass buildup under the mower daily.

Important: Do not use water to clean the machine, otherwise you could damage the motors and other electric components.

1. Park the machine on a level surface, disengage the PTO, and move the motion-control levers outward to the PARK position.

2. Shut off the machine, remove the key, and wait for all moving parts to stop before leaving the operating position.

3. Turn the battery-disconnect switch to the OFF position.

4. Raise the front of the machine and use jack stands to support the mower.

5. Clean debris from the machine using compressed air.

Engine oil, batteries, hydraulic fluid, and engine coolant are pollutants to the environment. Dispose of these according to your state and local regulations.