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CALIFORNIA |
Proposition 65 |
Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. |
Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling. |
Use of this product may cause exposure to chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. |
Important |
Model Number: |
Serial Number: |
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Danger | ![]() |
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Warning | ![]() |
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Caution | ![]() |
1
|
Right front hose guide |
1
|
Left front hose guide |
Important |
Important |
1
|
Hood-lock bracket |
2
|
Rivet
|
1
|
Screw (1/4 x 2 inches) |
2
|
Washer (1/4 inch) |
1
|
Locknut (1/4 inch) |
1
|
CE decal
|
1
|
Production year decal |
1
|
Warning decal
|
Important |
Width of cut, 27-inch cutting
units |
307 cm (121 inches) |
Width of cut, 32-inch cutting
units |
320 cm (126 inches) |
Overall width, 27-inch cutting
units down |
345 cm (136 inches) |
Overall width, 32-inch cutting
units down |
358 cm (141 inches) |
Overall width, cutting units up
(transport) |
239 cm (94 inches) |
Overall length
|
370 cm (146 inches) |
Height with ROPS
|
220 cm (87 inches) |
Track width, front |
229 cm (90 inches) |
Track width, rear |
141 cm (55.5 inches) |
Wheelbase
|
171 cm (67.5 inches) |
Net weight (with no cutting units
and no fluids) |
1574 kg (3,470 lb) |
Fuel tank capacity |
83 L (22 US gallons) |
Important |
Type
|
Use summer
grade diesel fuel (No. 2-D) at temperatures above -7°C (20°F)
and winter grade (No. 1-D or No. 1-D/2-D blend) below
that temperature. Use of winter grade fuel
at lower temperatures provides lower flash point and cold flow characteristics
which eases starting and reduces
fuel filter plugging.
Use of summer grade fuel
above -7°C (20°F) contributes toward longer fuel pump life
and increased power compared to winter
grade fuel.
|
|
Sulfur content
|
Ultra low (<15
ppm) |
|
Minimum Cetane Rating |
45 |
|
Storage
|
Acquire only
enough clean, fresh diesel fuel or biodiesel fuel that you will consume
within 180 days. Do not use fuel that
has been stored for more than 180 days.
|
|
Oil and additives |
Do not add
to the fuel |
|
Diesel fuel
must meet: |
Standard
|
Location
|
ASTM D975
|
USA |
|
No. 1-D S15
|
||
No. 2-D S15
|
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EN 590
|
European Union
|
|
ISO 8217 DMX
|
International
|
|
JIS K2204 Grade No. 2 |
Japan
|
|
KSM-2610
|
Korea
|
Type
|
This machine
can also use a biodiesel-blended fuel of up to B20 (20% biodiesel,
80% petroleum diesel).
The petroleum diesel portion
must be ultra low sulfur (<15 ppm).
Use B5 (biodisel
content of 5%) or lesser blends in cold weather
|
|
Minimum Cetane Rating |
40 |
|
Biodiesel Precautions |
Painted surfaces
may be damaged by biodiesel blends.
Monitor seals,
hoses, gaskets in contact with fuel as they may degrade over time. Fuel filter plugging may be expected
for a time after converting to biodiesel blended.
For
more information on biodiesel, contact your authorized Toro distributor. |
|
Storage
|
Acquire only
enough clean, fresh diesel fuel or biodiesel fuel that you will consume
within 180 days. Do not use fuel that
has been stored for more than 180 days.
|
|
Oil and additives |
Do not add
to the fuel |
|
Biodiesel fuel
must meet: |
Standard
|
Location
|
ASTM D6751
|
USA
|
|
EN 14214
|
European Union
|
|
Blended fuel
must meet: |
ASTM D975
|
USA
|
EN 590
|
European Union
|
|
JIS K2204
|
Japan
|
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Caution | ![]() |
Important |
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Service is due.
|
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Warm-up mode
|
|
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The glow plugs are active. |
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Battery voltage
|
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Sit in the seat.
|
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Locked
|
|
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The parking brake is engaged. |
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Fault/warning
|
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Engine coolant temperature |
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Backlap
|
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Traction or Traction Pedal |
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The cutting units are up or raising. |
|
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Start the engine. |
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The cutting units are down or
lowering. |
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The PTO is engaged. |
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Generator
|
|
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Engine
|
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Hour meter
|
|
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The passcode has been entered. |
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Increase value
|
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Active
|
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Decrease value
|
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Inactive
|
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Scroll up/down
|
|
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Menu
|
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Scroll left/right |
|
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Next screen
|
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Previous screen
|
Menu Item
|
Description |
---|---|
Faults
|
The Faults menu contains
a list of the recent machine faults. Refer to the Service Manual or contact your authorized Toro distributor for
more information on the Faults menu and the information contained
there. |
Service
|
The Service menu contains
information on the machine such as hours of use, counters, and other
similar numbers. |
Diagnostics |
The Diagnostics menu displays
the state of each machine switch, sensor, and control output. You
can use this to troubleshoot
certain issues as it quickly tells you which machine controls
are on and which are off.
|
Settings
|
The Settings menu allows
you to customize and modify configuration variables on the display. |
Machine Settings |
The Machine Settings menu
allows you to adjust the acceleration, speed, and counterbalance thresholds. |
About
|
The About menu lists the
model number, serial number, and software version of your machine. |
Menu Item
|
Description |
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Hours
|
Lists the total number
of hours that the machine, engine and PTO have been on, as well as
the number of hours the machine
has been transported and service due.
|
Counts
|
Lists numerous counts the
machine has experienced.
|
DPF Regeneration |
The diesel particulate
filter regeneration option and DPF submenus
|
Menu Item
|
Description |
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Joystick Raise |
Indicates the inputs, qualifiers,
and outputs for raising the cutting units.
|
Joystick Lower |
Indicates the inputs, qualifiers,
and outputs for lowering the cutting units.
|
Hi/Low Range |
Indicates the inputs, qualifiers,
and outputs for driving in transport mode.
|
PTO
|
Indicates the inputs, qualifiers,
and outputs for enabling the PTO circuit.
|
Engine Run |
Indicates the inputs, qualifiers,
and outputs for starting the engine.
|
Backlap
|
Indicates the inputs, qualifiers,
and outputs for operating the backlap function.
|
Menu Item
|
Description |
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Enter PIN
|
Allows a person (superintendent/mechanic)
authorized by your company with the PIN code to access protected menus. |
Edit PIN
|
Allows a person (superintendent
/ mechanic) authorized by your company with the PIN code to change
the PIN. |
Protect Settings ![]() |
Allows the ability to change
the settings in the protected settings
|
Reset Defaults |
Resets the display to original
factory settings. |
Backlight
|
Controls the brightness
of the LCD display. |
Language
|
Controls the language used
on the display*. |
Font Size
|
Controls the size of the
font on the display.
|
Units
|
Controls the units used
on the display (Imperial or Metric).
|
Menu Item
|
Description |
---|---|
Front Backlap Reel Speed |
Controls the speed of the
front reels in backlap mode.
|
Rear Backlap Reel Speed |
Controls the speed of the
rear reels in backlap mode.
|
Auto Idle
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Controls the amount of
time allowed before returning the engine to low idle when the machine
is stationary |
Blade Count
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Controls the number of
blades on the reel for reel speed.
|
Height of cut (HOC) ![]() |
Controls the height of
cut (HOC) for determining the reel speed.
|
F Reel RPM
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Displays the calculated
reel speed position for the front reels. The reels can also be manually
adjusted. |
R Reel RPM
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Displays the calculated
reel speed position for the rear reels. The reels can also be manually
adjusted. |
Mow Speed
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Controls the ground speed
for determining the reel speed
|
Menu Item
|
Description |
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Model
|
Lists the model number
of the machine. |
SN
|
Lists the serial number
of the machine. |
Machine Controller Revision |
Lists the software revision
of the master controller.
|
Display Revision |
Lists the software revision
of the display. |
CAN Bus
|
Lists the machine communication
bus status. |
Important |
Important |
Important |
Important |
Important |
Important |
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Caution | ![]() |
Icon | Icon Definition |
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A parked or
recovery regeneration is requested.
Perform the
regeneration immediately.
|
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A regeneration is acknowledged
and the request is processing.
|
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A regeneration is in progress
and the exhaust temperature is elevated.
|
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NOx control system malfunction;
the machine requires service.
|
Type of Regeneration | Conditions that cause DPF regeneration | DPF description of operation |
---|---|---|
Passive
|
Occurs during normal operation
of the machine at high-engine speed or high-engine load |
|
Assist
|
Occurs because of low-engine
speed, low-engine load, or after the computer detects the DPF is becoming
obstructed with soot
|
|
Reset |
Occurs every
100 hours Also occurs if normal engine operation
surpasses the allowed soot accumulation amount within the filter |
|
Type of Regeneration | Conditions that cause DPF regeneration | DPF description of operation |
---|---|---|
Parked |
Occurs because
the computer determines that the automatic DPF cleaning has not been
sufficient. Also occurs because you initiate
a parked regeneration
May occur because the inhibit
regen has been initiated and has disabled the automatic DPF cleaning
from occuring May result from using the incorrect
fuel or engine oil |
|
Recovery
|
Occurs because the request
for parked recovery has been ignored, allowing the DPF to be critically
plugged |
|
Important |
Important |
Important |
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Caution | ![]() |
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Warning | ![]() |
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Caution | ![]() |
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Warning | ![]() |
Important |
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Warning | ![]() |
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Warning | ![]() |
Important |
Important |
Important |
Important |
Maintenance Service Interval |
Maintenance Procedure |
Part
No. |
Qty |
Description |
---|---|---|---|---|
After the first 8 hours
|
- |
- |
- |
|
After the first 50 hours
|
- |
- |
- |
|
After the first 200 hours
|
- |
- |
- |
|
Before each use or daily |
- |
- |
- |
|
- |
- |
- |
||
108-3814 |
1 |
Outer air filter |
||
108-3816 |
1 |
Inner air filter |
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Check the engine-oil level, add engine oil as needed. |
121-6393 |
1 |
10W-30 Premium Engine Oil (5 gallons) |
|
121-6392 |
1 |
10W-30 Premium Engine Oil (55
gallons) |
||
121-6395 |
1 |
15W-40 Premium Engine Oil (5 gallons) |
||
121-6394 |
1 |
15W-40 Premium Engine Oil (55
gallons) |
||
- |
- |
- |
||
- |
- |
- |
||
- |
- |
- |
||
- |
- |
- |
||
- |
- |
- |
||
Service the engine cooling system (more frequently in
extremely dirty or dusty conditions).
|
- |
- |
- |
|
- |
- |
- |
||
- |
- |
- |
||
Every 50 hours |
Grease the bearings and bushings (and immediately after
every washing). |
108-1190 |
1 |
Premium all-purpose grease (14
oz) |
- |
- |
- |
||
Every 100 hours
|
127-2998 |
1 |
Alternator belt |
|
Every 200 hours
|
- |
- |
- |
|
Every 400 hours |
Service the air cleaner (more frequently in extremely
dirty or dusty conditions). Service the air cleaner earlier if the
air-cleaner indicator shows red. |
108-3814 |
1 |
Outer air filter |
108-3816 |
1 |
Inner air filter |
||
- |
- |
- |
||
125-2915 |
1 |
Fuel system water filter |
||
125-8752 |
1 |
Fuel filter |
||
- |
- |
- |
||
Check the planetary-gear-drive
oil level (check
if you notice external leakage).
|
- |
- |
- |
|
Check the oil level of the rear
axle (and before
you start the engine for the first time).
|
- |
- |
- |
|
Check the lubricant in the reduction-gear
case. (and before
you start the engine for the first time).
|
- |
- |
- |
|
Every 500 hours |
125-7025 |
1 |
Engine oil filter |
|
121-6393 |
1 |
10W-30 Premium Engine Oil (5 gallons) |
||
121-6392 |
1 |
10W-30 Premium Engine Oil (55
gallons) |
||
121-6395 |
1 |
15W-40 Premium Engine Oil (5 gallons) |
||
121-6394 |
1 |
15W-40 Premium Engine Oil (55
gallons) |
||
Every 800 hours |
- |
- |
- |
|
Change the front planetary-gear
oil, or yearly,
whichever comes first.
|
- |
- |
- |
|
- |
- |
- |
||
- |
- |
- |
||
If you are not using the recommended
hydraulic fluid or have ever filled the reservoir with an alternative
fluid, replace the hydraulic filters. |
75-1310 |
1 |
Hydraulic filter |
|
94-2621 |
1 |
Hydraulic filter |
||
If you are not using the recommended
hydraulic fluid or have ever filled the reservoir with an alternative
fluid, change the hydraulic fluid. |
133-8086 |
1 |
PX Extended Life Hydraulic Fluid
(5 gallons) |
|
133-8087 |
1 |
PX Extended Life Hydraulic Fluid
(5 gallons) |
||
Every 1,000 hours |
If you are not using the recommended
hydraulic fluid, replace the hydraulic filters. |
75-1310 |
1 |
Hydraulic filter |
94-2621 |
1 |
Hydraulic filter |
||
Every 2,000 hours |
If you are using the recommended hydraulic fluid, change the hydraulic fluid. | 133-8086 |
1 |
PX Extended Life Hydraulic Fluid
(5 gallons) |
133-8087 |
1 |
PX Extended Life Hydraulic Fluid
(55 gallons) |
||
Every 6,000 hours
|
Disassemble, clean, and assemble
the soot filter of the DPF (and when engine faults SPN 3251
FMI 0, SPN 3720 FMI 0, or SPN 3720 FMI 16 shown on the InfoCenter). |
- |
- |
- |
Before storage
|
- |
- |
- |
|
Every 2 years |
Flush and replace the cooling system fluid (take the machine to an
Authorized Service Dealer or Distributor or refer to the
Service Manual).
|
- |
- |
- |
Replace the hydraulic hoses (take the machine to an Authorized Service
Dealer or Distributor or refer to the Service Manual). |
- |
- |
- |
|
Replace the coolant hoses (take the machine to an Authorized Service
Dealer or Distributor or refer to the Service Manual). |
- |
- |
- |
Maintenance Check Item |
For the week of: |
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---|---|---|---|---|---|---|---|---|---|---|
Mon.
|
Tues.
|
Wed.
|
Thurs.
|
Fri.
|
Sat.
|
Sun.
|
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Check the safety interlock operation. |
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Check the brake operation. |
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Check the levels of the engine
oil and fuel. |
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Check the cooling-system fluid
level. |
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Drain the water/fuel separator. |
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Check the air-filter service indicator. |
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Check the radiator, oil cooler,
and screen for debris. |
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Check for unusual engine noises.1
|
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Check for unusal operating noises. |
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Check the fluid level of the hydraulic
system. |
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Check the hydraulic hoses for
damage. |
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Check the fluid for leaks. |
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Check the tire pressure. |
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Check the instrument operation. |
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Check the reel-to-bedknife adjustment. |
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Check the height-of-cut adjustment. |
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Lubricate all grease fittings.2
|
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Touch-up damaged paint. |
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|
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Refer to your
engine operator’s manual for additional
maintenance procedures. |
Inspection performed by: |
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Item
|
Date
|
Information
|
1
|
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2
|
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3
|
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4
|
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5
|
Important |
Important |
Brake shaft pivot bearings (5) |
![]() G452385 |
Rear axle-pivot bushing and steering
cylinder |
![]() G452386 |
Steering cylinder ball joints
(2) Tie rod ball joints (2) King pin bushings (2) Note: The top fitting on the king pin should only be lubricated annually
(2 pumps) |
![]() G452387
|
Lift arm bushings (1 per cutting
unit) Lift cylinder bushings (2 per
cutting unit) |
![]() G452388 |
Lift arm pivot bushings (1 per
cutting unit) Cutting unit carrier frame (2
per cutting unit) Cutting unit lift arm pivot (1
per cutting unit) |
![]() G452389 |
Important |
Important |
Important |
Important |
Important |
Important |
Important |
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Danger | ![]() |
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Warning | ![]() |
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Warning | ![]() |
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Danger | ![]() |
Important |
Important |
Ethylene-Glycol Coolant Type |
Corrosion Inhibitor Type |
|||
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Extended-life antifreeze |
Organic-acid technology (OAT) |
|||
Do
not rely on the color of the coolant to identify the difference between
conventional (green) inorganic-acid technology
(IAT) coolant and extended-life coolant. Coolant manufacturers may dye
extended-life coolant in one of the following colors: red, pink, orange,
yellow, blue, teal, violet,
and green. Use coolant that meets the specifications in the Extended
Life Coolant Standards Table. |
ATSM International |
SAE International |
---|---|
D3306 and D4985
|
J1034, J814, and 1941 |
Important |
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Caution | ![]() |
Important |
Important |
Name
|
Toro Part No.
|
Location
|
|||
---|---|---|---|---|---|
Return filter
|
94-2621
|
Below the right frame channel. |
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Charge filter
|
75-1310
|
Under the seat plate. |
|||
Using
another type of filter may void the warranty on some components. |
Important |
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Warning | ![]() |
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Warning | ![]() |
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Danger | ![]() |
Important |
Important |