CALIFORNIA |
Proposition 65 |
Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. |
Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling. |
Use of this product may cause exposure to chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. |
Important |
Model Number:
|
Serial Number:
|
Danger |
Warning |
Caution |
1
|
Right front hose guide
|
1
|
Left front hose guide
|
Important |
Important |
1
|
Hood-lock bracket
|
2
|
Rivet
|
1
|
Screw (1/4 x 2 inches)
|
2
|
Washer (1/4 inch)
|
1
|
Locknut (1/4 inch)
|
1
|
CE decal
|
1
|
Production year decal
|
1
|
Warning decal
|
Important |
Width of cut, 27-inch cutting
units |
307 cm (121 inches)
|
Width of cut, 32-inch cutting
units |
320 cm (126 inches)
|
Overall width, 27-inch cutting
units down |
345 cm (136 inches)
|
Overall width, 32-inch cutting
units down |
358 cm (141 inches)
|
Overall width, cutting units up
(transport) |
239 cm (94 inches)
|
Overall length
|
370 cm (146 inches)
|
Height with ROPS
|
220 cm (87 inches)
|
Track width, front
|
229 cm (90 inches)
|
Track width, rear
|
141 cm (55.5 inches)
|
Wheelbase
|
171 cm (67.5 inches)
|
Net weight (with no cutting units
and no fluids) |
1574 kg (3,470 lb)
|
Fuel tank capacity
|
83 L (22 US gallons)
|
Important |
Type
|
Use summer grade diesel fuel (No.
2-D) at temperatures above -7°C (20°F) and winter
grade (No. 1-D or No. 1-D/2-D blend) below
that temperature. Use of winter grade fuel at lower
temperatures provides lower flash point and cold flow characteristics
which eases starting and reduces
fuel filter plugging.
Use of summer grade fuel above
-7°C (20°F) contributes toward longer fuel pump
life and increased power compared to winter
grade fuel.
|
|
Sulfur content
|
Ultra low (<15 ppm)
|
|
Minimum Cetane Rating
|
45
|
|
Storage
|
Acquire only enough clean, fresh
diesel fuel or biodiesel fuel that you will consume within 180 days.
Do not use fuel that has been
stored for more than 180 days.
|
|
Oil and additives
|
Do not add to the fuel
|
|
Diesel fuel must meet:
|
Standard
|
Location
|
ASTM D975
|
USA
|
|
No. 1-D S15
|
||
No. 2-D S15
|
||
EN 590
|
European Union
|
|
ISO 8217 DMX
|
International
|
|
JIS K2204 Grade No. 2
|
Japan
|
|
KSM-2610
|
Korea
|
Type
|
This machine can also use a biodiesel-blended
fuel of up to B20 (20% biodiesel, 80% petroleum diesel).
The petroleum diesel portion must
be ultra low sulfur (<15 ppm).
Use B5 (biodisel
content of 5%) or lesser blends in cold weather
|
|
Minimum Cetane Rating
|
40
|
|
Biodiesel Precautions
|
Painted surfaces may be damaged
by biodiesel blends.
Monitor seals, hoses, gaskets
in contact with fuel as they may degrade over time.
Fuel filter plugging may be expected
for a time after converting to biodiesel blended.
For
more information on biodiesel, contact your authorized Toro distributor.
|
|
Storage
|
Acquire only enough clean, fresh
diesel fuel or biodiesel fuel that you will consume within 180 days.
Do not use fuel that has been
stored for more than 180 days.
|
|
Oil and additives
|
Do not add to the fuel
|
|
Biodiesel fuel must meet:
|
Standard
|
Location
|
ASTM D6751
|
USA
|
|
EN 14214
|
European Union
|
|
Blended fuel must meet:
|
ASTM D975
|
USA
|
EN 590
|
European Union
|
|
JIS K2204
|
Japan
|
Caution |
Important |
|
Service is due.
|
|
Warm-up mode
|
|
|
The glow plugs are active.
|
|
Battery voltage
|
|
|
Sit in the seat.
|
|
Locked
|
|
|
The parking brake is engaged.
|
|
Fault/warning
|
|
|
Engine coolant temperature
|
|
Backlap
|
|
|
Traction or Traction Pedal
|
|
The cutting units are up or raising.
|
|
|
Start the engine.
|
|
The cutting units are down or
lowering. |
|
The PTO is engaged.
|
|
Generator
|
|
|
Engine
|
|
Hour meter
|
|
|
The passcode has been entered.
|
|
Increase value
|
|
|
Active
|
|
Decrease value
|
|
|
Inactive
|
|
Scroll up/down
|
|
|
Menu
|
|
Scroll left/right
|
|
|
Next screen
|
|
Previous screen
|
Menu Item
|
Description
|
---|---|
Faults
|
The Faults menu contains a list
of the recent machine faults. Refer to the Service Manual or contact your authorized Toro distributor for more information
on the Faults menu and the information contained there.
|
Service
|
The Service menu contains information
on the machine such as hours of use, counters, and other similar numbers.
|
Diagnostics
|
The Diagnostics menu displays
the state of each machine switch, sensor, and control output. You
can use this to troubleshoot
certain issues as it quickly tells you which machine controls are
on and which are off. |
Settings
|
The Settings menu allows you to
customize and modify configuration variables on the display.
|
Machine Settings
|
The Machine Settings menu allows
you to adjust the acceleration, speed, and counterbalance thresholds.
|
About
|
The About menu lists the model
number, serial number, and software version of your machine.
|
Menu Item
|
Description
|
---|---|
Hours
|
Lists the total number of hours
that the machine, engine and PTO have been on, as well as the number
of hours the machine has been
transported and service due.
|
Counts
|
Lists numerous counts the machine
has experienced. |
DPF Regeneration
|
The diesel particulate filter
regeneration option and DPF submenus
|
Menu Item
|
Description
|
---|---|
Joystick Raise
|
Indicates the inputs, qualifiers,
and outputs for raising the cutting units.
|
Joystick Lower
|
Indicates the inputs, qualifiers,
and outputs for lowering the cutting units.
|
Hi/Low Range
|
Indicates the inputs, qualifiers,
and outputs for driving in transport mode.
|
PTO
|
Indicates the inputs, qualifiers,
and outputs for enabling the PTO circuit.
|
Engine Run
|
Indicates the inputs, qualifiers,
and outputs for starting the engine.
|
Backlap
|
Indicates the inputs, qualifiers,
and outputs for operating the backlap function.
|
Menu Item
|
Description
|
---|---|
Enter PIN
|
Allows a person (superintendent/mechanic)
authorized by your company with the PIN code to access protected menus.
|
Edit PIN
|
Allows a person (superintendent
/ mechanic) authorized by your company with the PIN code to change
the PIN. |
Protect Settings
|
Allows the ability to change the
settings in the protected settings
|
Reset Defaults
|
Resets the display to original
factory settings. |
Backlight
|
Controls the brightness of the
LCD display. |
Language
|
Controls the language used on
the display*. |
Font Size
|
Controls the size of the font
on the display. |
Units
|
Controls the units used on the
display (Imperial or Metric).
|
Menu Item
|
Description
|
---|---|
Front Backlap Reel Speed
|
Controls the speed of the front
reels in backlap mode. |
Rear Backlap Reel Speed
|
Controls the speed of the rear
reels in backlap mode. |
Auto Idle
|
Controls the amount of time allowed
before returning the engine to low idle when the machine is stationary
|
Blade Count
|
Controls the number of blades
on the reel for reel speed.
|
Height of cut (HOC)
|
Controls the height of cut (HOC)
for determining the reel speed.
|
F Reel RPM
|
Displays the calculated reel speed
position for the front reels. The reels can also be manually adjusted.
|
R Reel RPM
|
Displays the calculated reel speed
position for the rear reels. The reels can also be manually adjusted.
|
Mow Speed
|
Controls the ground speed for
determining the reel speed
|
Menu Item
|
Description
|
---|---|
Model
|
Lists the model number of the
machine. |
SN
|
Lists the serial number of the
machine. |
Machine Controller Revision
|
Lists the software revision of
the master controller. |
Display Revision
|
Lists the software revision of
the display. |
CAN Bus
|
Lists the machine communication
bus status. |
Important |
Important |
Important |
Important |
Important |
Important |
Caution |
Icon | Icon Definition |
---|---|
|
A parked or recovery regeneration
is requested. Perform the regeneration immediately.
|
|
A regeneration is acknowledged
and the request is processing.
|
|
A regeneration is in progress
and the exhaust temperature is elevated.
|
|
NOx control system malfunction;
the machine requires service.
|
Type of Regeneration | Conditions that cause DPF regeneration | DPF description of operation |
---|---|---|
Passive
|
Occurs during normal operation
of the machine at high-engine speed or high-engine load
|
|
Assist
|
Occurs because of low-engine speed,
low-engine load, or after the computer detects the DPF is becoming
obstructed with soot |
|
Reset
|
Occurs every 100 hours
Also occurs if normal engine operation
surpasses the allowed soot accumulation amount within the filter
|
|
Type of Regeneration | Conditions that cause DPF regeneration | DPF description of operation |
---|---|---|
Parked
|
Occurs because the computer determines
that the automatic DPF cleaning has not been sufficient.
Also occurs because you initiate
a parked regeneration
May occur because the inhibit
regen has been initiated and has disabled the automatic DPF cleaning
from occuring May result from using the incorrect
fuel or engine oil |
|
Recovery
|
Occurs because the request for
parked recovery has been ignored, allowing the DPF to be critically
plugged |
|
Important |
Important |
Important |
Caution |
Warning |
Caution |
Warning |
Important |
Warning |
Warning |
Important |
Important |
Important |
Important |
Maintenance
Service Interval |
Maintenance Procedure
|
Part No. |
Qty |
Description |
---|---|---|---|---|
After
the first 8 hours
|
- |
- |
- |
|
After
the first 50 hours
|
- |
- |
- |
|
After the first 200 hours
|
- |
- |
- |
|
Before each use or daily
|
- |
- |
- |
|
- |
- |
- |
||
108-3814
|
1 |
Outer
air filter |
||
108-3816
|
1 |
Inner
air filter |
||
Check the engine-oil level, add engine oil as needed.
|
121-6393
|
1 |
10W-30
Premium Engine Oil (5 gallons) |
|
121-6392
|
1 |
10W-30
Premium Engine Oil (55 gallons) |
||
121-6395
|
1 |
15W-40
Premium Engine Oil (5 gallons) |
||
121-6394
|
1 |
15W-40
Premium Engine Oil (55 gallons) |
||
- |
- |
- |
||
- |
- |
- |
||
- |
- |
- |
||
- |
- |
- |
||
- |
- |
- |
||
Service the engine cooling system (more frequently in extremely
dirty or dusty conditions).
|
- |
- |
- |
|
- |
- |
- |
||
- |
- |
- |
||
Every
50 hours |
Grease the bearings and bushings (and immediately after every
washing). |
108-1190
|
1 |
Premium
all-purpose grease (14 oz) |
- |
- |
- |
||
Every
100 hours |
127-2998
|
1 |
Alternator
belt |
|
Every
200 hours |
-
|
- |
- |
|
Every
400 hours |
Service the air cleaner (more frequently in extremely
dirty or dusty conditions). Service the air cleaner earlier if the
air-cleaner indicator shows red.
|
108-3814
|
1 |
Outer
air filter |
108-3816
|
1 |
Inner
air filter |
||
- |
- |
- |
||
125-2915
|
1 |
Fuel
system water filter |
||
125-8752
|
1 |
Fuel
filter |
||
- |
- |
- |
||
Check the planetary-gear-drive
oil level (check
if you notice external leakage).
|
- |
- |
- |
|
Check the oil level of the rear
axle (and before
you start the engine for the first time).
|
- |
- |
- |
|
Check the lubricant in the reduction-gear
case. (and before
you start the engine for the first time).
|
- |
- |
- |
|
Every
500 hours |
125-7025
|
1 |
Engine
oil filter |
|
121-6393
|
1 |
10W-30
Premium Engine Oil (5 gallons) |
||
121-6392
|
1 |
10W-30
Premium Engine Oil (55 gallons) |
||
121-6395
|
1 |
15W-40
Premium Engine Oil (5 gallons) |
||
121-6394
|
1 |
15W-40
Premium Engine Oil (55 gallons) |
||
Every
800 hours |
- |
- |
- |
|
Change the front planetary-gear
oil, or yearly,
whichever comes first.
|
- |
- |
- |
|
- |
- |
- |
||
- |
- |
- |
||
If
you are not using the recommended hydraulic fluid or have ever filled
the reservoir with an alternative fluid, replace
the hydraulic filters.
|
75-1310 |
1 |
Hydraulic
filter |
|
94-2621 |
1 |
Hydraulic
filter |
||
If
you are not using the recommended hydraulic fluid or have ever filled
the reservoir with an alternative fluid, change
the hydraulic fluid.
|
133-8086
|
1 |
PX
Extended Life Hydraulic Fluid (5 gallons) |
|
133-8087
|
1 |
PX
Extended Life Hydraulic Fluid (5 gallons) |
||
Every
1,000 hours |
If
you are not using the recommended hydraulic fluid, replace
the hydraulic filters.
|
75-1310 |
1 |
Hydraulic
filter |
94-2621 |
1 |
Hydraulic
filter |
||
Every
2,000 hours |
If you are using the recommended hydraulic fluid, change the hydraulic fluid. | 133-8086
|
1 |
PX
Extended Life Hydraulic Fluid (5 gallons) |
133-8087
|
1 |
PX
Extended Life Hydraulic Fluid (55 gallons) |
||
Every
6,000 hours |
Disassemble, clean, and assemble
the soot filter of the DPF (and when engine faults SPN 3251
FMI 0, SPN 3720 FMI 0, or SPN 3720 FMI 16 shown on the InfoCenter).
|
- |
- |
- |
Before
storage |
- |
- |
- |
|
Every
2 years |
Flush
and replace the cooling system fluid (take the machine to an Authorized
Service Dealer or Distributor or refer to the
Service Manual).
|
- |
- |
- |
Replace
the hydraulic hoses (take the machine to an Authorized Service Dealer
or Distributor or refer to the Service Manual).
|
- |
- |
- |
|
Replace
the coolant hoses (take the machine to an Authorized Service Dealer
or Distributor or refer to the Service Manual).
|
- |
- |
- |
Maintenance Check Item
|
For the week of:
|
|||||||||
---|---|---|---|---|---|---|---|---|---|---|
Mon.
|
Tues.
|
Wed.
|
Thurs.
|
Fri.
|
Sat.
|
Sun.
|
||||
Check the safety interlock operation.
|
||||||||||
Check the brake operation.
|
||||||||||
Check the levels of the engine
oil and fuel. |
||||||||||
Check the cooling-system fluid
level. |
||||||||||
Drain the water/fuel separator.
|
||||||||||
Check the air-filter service indicator.
|
||||||||||
Check the radiator, oil cooler,
and screen for debris. |
||||||||||
Check for unusual engine noises.
1 |
||||||||||
Check for unusal operating noises.
|
||||||||||
Check the fluid level of the hydraulic
system. |
||||||||||
Check the hydraulic hoses for
damage. |
||||||||||
Check the fluid for leaks.
|
||||||||||
Check the tire pressure.
|
||||||||||
Check the instrument operation.
|
||||||||||
Check the reel-to-bedknife adjustment.
|
||||||||||
Check the height-of-cut adjustment.
|
||||||||||
Lubricate all grease fittings.
2 |
||||||||||
Touch-up damaged paint.
|
||||||||||
|
||||||||||
Refer to your
engine operator’
s manual for additional
maintenance procedures. |
Inspection performed by:
|
||
---|---|---|
Item
|
Date
|
Information
|
1
|
||
2
|
||
3
|
||
4
|
||
5
|
Important |
Important |
Brake shaft pivot bearings (5)
|
G452385
|
Rear axle-pivot bushing and steering
cylinder |
G452386
|
Steering cylinder ball joints
(2) Tie rod ball joints (2)
King pin bushings (2)
Note: The
top fitting on the king pin should only be lubricated annually (2
pumps) |
G452387
|
Lift arm bushings (1 per cutting
unit) Lift cylinder bushings (2 per
cutting unit) |
G452388
|
Lift arm pivot bushings (1 per
cutting unit) Cutting unit carrier frame (2
per cutting unit) Cutting unit lift arm pivot (1
per cutting unit) |
G452389
|
Important |
Important |
Important |
Important |
Important |
Important |
Important |
Danger |
Warning |
Warning |
Danger |
Important |
Important |
Ethylene-Glycol Coolant Type
|
Corrosion Inhibitor Type
|
|||
---|---|---|---|---|
Extended-life antifreeze
|
Organic-acid technology (OAT)
|
|||
Do
not rely on the color of the coolant to identify the difference between
conventional (green) inorganic-acid technology
(IAT) coolant and extended-life coolant.
Coolant manufacturers may dye
extended-life coolant in one of the following colors: red, pink, orange,
yellow, blue, teal, violet,
and green. Use coolant that meets the specifications in the Extended
Life Coolant Standards Table. |
ATSM International
|
SAE International
|
---|---|
D3306 and D4985
|
J1034, J814, and 1941
|
Important |
Caution |
Important |
Important |
Name
|
Toro Part No.
|
Location
|
|||
---|---|---|---|---|---|
Return filter
|
94-2621
|
Below the right frame channel.
|
|||
Charge filter
|
75-1310
|
Under the seat plate.
|
|||
Using another
type of filter may void the warranty on some components. |
Important |
Warning |
Warning |
Danger |
Important |
Important |