eSuper Recycler™ eC53AST 53cm Lawn Mower Flex-Force Power System®

Model No. 21695-Serial No. 400000000 and Up

Introduction

This rotary-blade, walk-behind lawn mower is intended to be used by residential homeowners. It is designed primarily for cutting grass on well-maintained lawns on residential properties. It is not designed for cutting brush or for agricultural uses. It is designed to use Toro 60V lithium-ion battery packs. These battery packs are designed to be charged only by Toro 60V lithium-ion battery chargers. Using these products for purposes other than their intended use could prove dangerous to you and bystanders.

Read this information carefully to learn how to operate and maintain your product properly and to avoid injury and product damage. You are responsible for operating the product properly and safely.

Visit www.Toro.com for more information, including safety tips, training materials, accessory information, help finding a dealer, or to register your product.

Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product. Write the numbers in the space provided.

Important: With your mobile device, you can scan the QR code on the serial number decal (if equipped) to access warranty, parts, and other product information.

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Figure 1

  1. Model and serial number location

Safety-Alert Symbol

The safety-alert symbol (Figure 2) shown in this manual and on the machine identifies important safety messages that you must follow to prevent accidents.

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Figure 2

Safety-alert symbol

The safety-alert symbol appears above information that alerts you to unsafe actions or situations and is followed by the word DANGER, WARNING, or CAUTION.

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

This manual uses two other words to highlight information. Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention.

Graphic

For assistance, please see www.Toro.com/support for instructional videos or contact 1-888-384-9939 before returning this product.

This product complies with all relevant European directives; for details, please see the separate product specific Declaration of Conformity (DOC) sheet.

Safety

IMPORTANT SAFETY

INSTRUCTIONS

Warning

When using electric lawn mowers, basic safety precautions should always be followed to reduce the risk of fire, electric shock, and personal injury, including the following:

Read All Instructions

I. Training

  1. The operator of the machine is responsible for any accidents or hazards occurring to others or their property.

  2. Do not allow children to use or play with the machine, battery pack, or the battery charger; local regulations may restrict the age of the operator.

  3. Do not allow children or untrained people to operate or service this device. Allow only people who are responsible, trained, familiar with the instructions, and physically capable to operate or service the device.

  4. Before using the machine, battery pack, and battery charger, read all the instructions and cautionary markings on these products.

  5. Become familiar with the controls and proper use of the machine, battery pack, and battery charger.

II. Preparation

  1. Keep bystanders, especially children and pets, out of the operating area.

  2. Do not operate the machine without all guards and safety devices, such as deflectors and grass catchers, in place and functioning properly on the machine.

  3. Inspect the area where you will use the machine and remove all objects that could interfere with the operation of the machine or that the machine could throw.

  4. Before using the machine, ensure that the blade, blade bolt, and blade assembly are not worn or damaged. Replace any damaged or unreadable labels.

  5. Use only the battery pack specified by Toro. Using other accessories and attachments may increase the risk of injury and fire.

  6. Plugging the battery charger into an outlet that is not 100 to 240V can cause a fire or electric shock. Do not plug the battery charger into an outlet other than 100 to 240V. For a different style of connection, use an attachment plug adapter of the proper configuration for the power outlet if needed.

  7. Do not use a damaged or modified battery pack or battery charger, which may exhibit unpredictable behavior that results in fire, explosion, or risk of injury.

  8. If the supply cord to the battery charger is damaged, contact an Authorized Service Dealer to replace it.

  9. Charge the battery pack with only the battery charger specified by Toro. A charger suitable for 1 type of battery pack may create a risk of fire when used with another battery pack.

  10. Charge the battery pack in a well-ventilated area only.

  11. Follow all charging instructions and do not charge the battery pack outside of the temperature range specified in the instructions. Otherwise, you may damage the battery pack and increase the risk of fire.

  12. Dress properly—Wear appropriate clothing, including eye protection; long pants; substantial, slip-resistant footwear (not barefoot or wearing sandals); and hearing protection. Tie back long hair and do not wear loose clothing or loose jewelry that can get caught in moving parts. Wear a dust mask in dusty operating conditions.

III. Operation

  1. Contact with the moving blade will cause serious injury. Keep your hands and feet away from the cutting area and all moving parts of the machine. Keep clear of any discharge opening.

  2. Using this machine for purposes other than its intended use could prove dangerous to you and bystanders.

  3. Disengage the self-propel drive (if equipped) before starting the machine.

  4. Do not tilt the machine when starting the motor.

  5. Prevent unintentional starting—Ensure that the electric-start button is removed from the electric-start switch before connecting the battery pack and handling the machine.

  6. Use your full attention while operating the machine. Do not engage in any activity that causes distractions; otherwise, injury or property damage may occur.

  7. Stop the machine, remove the electric-start button, remove the battery pack from the machine, and wait for all movement to stop before adjusting, servicing, cleaning, or storing the machine.

  8. Remove the battery pack and electric-start button from the machine whenever you leave it unattended or before changing accessories.

  9. Do not force the machine—Allow the machine to do the job better and safer at the rate for which it was designed.

  10. Stay alert—Watch what you are doing and use common sense when operating the machine. Do not use the machine while ill, tired, or under the influence of alcohol or drugs.

  11. Do not use a battery-operated lawn mower in rain.

  12. Operate the machine only in good visibility and appropriate weather conditions. Do not operate the machine when there is the risk of lightning.

  13. Use extreme caution when reversing or pulling the machine toward you.

  14. Keep proper footing and balance at all times, especially on slopes. Mow across the face of slopes, never up and down. Use extreme caution when changing directions on slopes. Do not mow exceedingly steep slopes. Walk, never run with the machine.

  15. Do not direct the discharge material toward anyone. Avoid discharging material against a wall or obstruction; material may ricochet toward you. Stop the blade(s) when crossing surfaces other than grass.

  16. Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could cause you to lose your balance or footing.

  17. Wet grass or leaves can cause serious injury if you slip and contact the blade. Do not mow in wet conditions. Do not mow when it is raining.

  18. If the machine strikes an object or starts to vibrate, immediately shut off the machine, remove the electric-start button, remove the battery pack, and wait for all movement to stop before examining the machine for damage. Make all necessary repairs before resuming operation.

  19. Stop the machine and remove the electric-start button before loading the machine for hauling.

  20. Under abusive conditions, the battery pack may eject liquid; avoid contact. If you accidently come into contact with the liquid, flush with water. If the liquid contacts your eyes, seek medical help. Liquid ejected from the battery pack may cause irritation or burns.

IV. Maintenance and Storage

  1. Stop the machine, remove the electric-start button, remove the battery pack from the machine, and wait for all movement to stop before adjusting, servicing, cleaning, or storing the machine.

  2. Do not attempt to repair the machine except as indicated in the instructions. Have an Authorized Service Dealer perform service on the machine using identical replacement parts.

  3. Wear gloves and eye protection when servicing the machine.

  4. Sharpen a dull blade on both edges to maintain balance. Clean the blade and ensure that it is balanced.

  5. Replace the blade if it is bent, worn, or cracked. An unbalanced blade causes vibration, which could damage the motor or cause personal injury.

  6. When servicing the blade, be aware that the blade can still move even though the power source is off.

  7. Check the grass collection bag frequently for deterioration or wear, and replace a worn bag with a Toro [replacement] bag.

  8. For best performance, use only genuine Toro replacement parts and accessories. Other replacement parts and accessories could be dangerous, and such use could void the product warranty.

  9. Maintain the machine—Keep cutting edges sharp and clean for the best and safest performance. Keep handles dry, clean, and free from oil and grease. Keep guards in place and in working order. Keep blades sharp. Use identical replacement blades only.

  10. Check the machine for damaged parts—If there are damaged guards or other parts, determine whether the machine will operate properly. Check for misaligned and binding moving parts, broken parts, mounting, and any other condition that may affect its operation. Unless indicated in the instructions, have an Authorized Service Dealer repair or replace a damaged guard or part.

  11. When the battery pack is not in use, keep it away from metal objects such as paper clips, coins, keys, nails, and screws that can make a connection from 1 terminal to another. Shorting the battery terminals may cause burns or a fire.

  12. Check the blade and motor mounting bolts frequently for tightness.

  13. When you are not using the machine, store it indoors in a dry, secure place out of the reach of children.

  14. Do not expose a battery pack or machine to fire or excessive temperature. Exposure to fire or temperature above 130°C (265°F) may cause explosion.

  15. CAUTION—A mistreated battery pack may present a risk of fire, explosion, or chemical burn.

    • Do not disassemble the battery pack.

    • Replace the battery pack with a genuine Toro battery pack only; using another type of battery pack may cause a fire or risk of injury.

    • Keep battery packs out of the reach of children and in the original packaging until you are ready to use them.

SAVE THESE

INSTRUCTIONS

Safety and Instructional Decals

Graphic

Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing.
decaloemmarkt

Manufacturer's Mark

  1. This mark indicates that the blade is identified as a part from the original machine manufacturer.
decal112-8760

112-8760

  1. Thrown object hazard—keep bystanders away.
  2. Cutting/dismemberment hazard of hand or foot, mower blade—stay away from moving parts.
decal134-4691

134-4691

  1. Auto speed
  2. Max speed
decal145-1454

145-1454

  1. Warning—read the Operator’s Manual.
  2. Cutting/dismemberment hazard of the hand, mower blade—stay away from moving parts; keep all guards and shields in place.
  3. Cutting/dismemberment hazard of the hand, mower blade—remove the key and read the Operator’s Manual before performing maintenance.
  4. Thrown object hazard—keep bystanders away; shut off the machine and wait for all moving parts to stop before leaving the machine; pick up debris before mowing.
  5. Cutting/dismemberment hazard of the foot, mower blade—do not mow up or down slopes; only mow across slopes; look behind you when mowing in reverse.
decal140-1324

140-1324

  1. Read the Operator’s Manual.
  2. To start the machine, squeeze the bar to the handle and press the button.
  3. To shut off the machine, release the bar.
decal140-8492

140-8492

  1. Keep away from open fire or flames.
  2. Do not expose to rain.
  3. Read the Operator’s Manual.
  4. Recycle the battery properly.
  5. Contains lithium ions; do not dispose improperly.
decal137-9461

137-9461

  1. Battery charge status
decal144-6035

144-6035

  1. Do not dispose improperly
  2. Read the Operator’s Manual.
  3. For indoor use
  4. Double insulated
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145-3129

  1. The battery pack is charging.
  2. The battery pack is fully charged.
  3. The battery pack is over or under the appropriate temperature range.
  4. Battery pack charging fault

Setup

Important: The battery pack is not fully charged when it is purchased. Before using the machine for the first time, refer to Charging the Battery Pack.

Mounting the Battery Charger (Optional)

Parts needed for this procedure:

Mounting hardware (not included)2

If desired, mount the battery charger securely on a wall using the wall-mount key holes on the back of the charger.

Mount it indoors (such as a garage or other dry place), near a power outlet, and out of the reach of children.

Refer to Figure 3 for assistance in mounting the charger.

Slide the charger over the appropriately positioned hardware to secure the charger in place (hardware not included).

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Figure 3

Unfolding the Handle

Warning

Folding or unfolding the handle improperly can damage the cables, causing an unsafe operating condition.

  • Do not damage the cable(s) when folding or unfolding the handle.

  • Ensure that the cable(s) are routed to the outside of the handle.

  • If a cable is damaged, contact an Authorized Service Dealer.

Important: Hold the handle while engaging the handle locks to avoid pinching your hands.

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Figure 4

Installing the Blade-Control Bar

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Figure 5

Assembling the Grass Bag

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Figure 6

Product Overview

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Figure 7

  1. Self-propel handle
  2. Blade-control bar
  3. Electric-start button
  4. Electric-start switch
  5. Rear deflector
  6. Battery compartment
  7. Cutting-height lever (4)
  8. Handle-height adjustment knob
  9. Handle lever (2)
  10. Grass bag
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Figure 8

  1. Battery charger Model 81802 (included with Model 21695)
  2. Battery pack Model 81875 (included with Model 21695)
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Figure 9

  1. Grass bag
  2. Efficiency blade (increased run time; installed by default)
  3. Rear plug
  4. Curved performance blade (improved cutting and bagging performance; included)

Battery Pack

Model81875
Battery pack capacity7.5 Ah
 405 Wh

Battery manufacturer rating = 60V maximum and 54V nominal. Actual voltage varies with load.

Battery Charger

Model81802
Type60V MAX Lithium-Ion Battery Charger
Input100 to 240V AC ~2.0A 50/60Hz
Output60V DC Graphic 2.0A MAX

Appropriate Temperature Ranges

Charge/store the battery pack at5°C (41°F) to 40°C (104°F)*
Use the battery pack at-30°C (-22°F) to 49°C (120°F)*
Use the machine at0°C (32°F) to 49°C (120°F)*

*Charging time will increase if you do not charge the battery pack within this range.

Store the machine, battery pack, and battery charger in an enclosed clean, dry area.

Attachments/Accessories

A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or authorized Toro distributor or go to www.Toro.com for a list of all approved attachments and accessories.

To ensure optimum performance and continued safety certification of the machine, use only genuine Toro replacement parts and accessories. Replacement parts and accessories made by other manufacturers could be dangerous.

Operation

Note: Determine the left and right sides of the machine from the normal operating position.

Before Operation

Installing the Battery Pack

Important: Use the battery pack only in temperatures that are within the appropriate range; refer to Specifications.

  1. Ensure that the vents on the battery are clear of any dust and debris.

  2. Lift up the battery-compartment lid (A of Figure 10).

  3. Line up the cavity in the battery pack with the tongue on the machine and slide the battery pack into the compartment until it locks into place (B of Figure 10).

  4. Close the battery-compartment lid (C of Figure 10).

    Note: If the battery-compartment lid does not close completely, the battery is not fully installed.

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    Figure 10

Adjusting the Handle Height

You may raise or lower the handle to a position comfortable for you.

Rotate the handle lock, move the handle to 1 of 2 positions, and lock the handle into position (Figure 11).

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Figure 11

Adjusting the Cutting Height

Danger

Adjusting the height-of-cut could bring your hands into contact with a moving blade and result in serious injury.

  • Shut off the motor, remove the battery, and wait for all moving parts to stop before adjusting the cutting height.

  • Do not put your fingers under the housing when adjusting the cutting height.

Adjust the cutting height as desired. Set all wheels to the same cutting height (Figure 12).

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Figure 12

During Operation

Starting the Machine

  1. Ensure that the battery pack is installed in the machine; refer to Installing the Battery Pack.

    Note: If the battery-compartment lid does not close completely, the battery is not fully installed.

  2. Insert the electric-start button into the electric-start switch (A of Figure 13).

  3. Squeeze the blade-control bar and hold it to the handle (B of Figure 13).

  4. Press the electric-start button and keep it pressed until the motor starts (C of Figure 13).

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Figure 13

Using the Self-Propel Drive

To operate the self-propel drive, simply walk with your hands on the upper handle and your elbows at your sides, and the machine will automatically keep pace with you (Figure 14).

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Figure 14

Note: If the machine does not freely roll backward after self-propelling, stop walking, hold your hands in place, and allow the machine to roll a couple of centimeters (inches) forward to disengage the wheel drive. You can also try reaching just under the upper handle to the metal handle and pushing the machine forward a couple of centimeters (inches). If the machine still does not roll backward easily, contact an Authorized Service Dealer.

Adjusting the Blade Speed

This machine has 2 blade-speed settings: AUTO and MAX.

  • When set to the AUTO position, the blade speed is adjusted automatically for greater efficiency; changes in cutting conditions are detected and the blade speed increases when necessary to maintain quality of cut.

  • When set to the MAX position, the blade speed remains at the highest speed at all times.

Turn the electric-start button in the electric-start switch to either position to adjust the blade speed setting (Figure 15).

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Figure 15

  1. AUTO position
  2. MAX position

Shutting Off the Machine

  1. Release the blade-control bar (A of Figure 16).

  2. Remove the electric-start button from the electric-start switch (B of Figure 16).

  3. Remove the battery pack; refer to Removing the Battery Pack from the Machine.

    Note: Whenever you are not using the machine, remove the battery pack.

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Figure 16

Removing the Battery Pack from the Machine

  1. Lift up the battery-compartment lid.

  2. Press the battery-pack latch to release the battery pack and remove the battery pack.

  3. Close the battery-compartment lid.

Recycling the Clippings

Your machine comes from the factory ready to recycle the grass and leaf clippings back into the lawn.

Important: Ensure that the rear plug is locked in place. To lock the plug, raise the rear deflector (A of Figure 17), and firmly push the plug down until it snaps into place (B of Figure 17).

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Figure 17

Note: To unlock the rear plug, rotate the lever on the plug to the right (Figure 18).

Bagging the Clippings

Use the grass bag when you want to collect grass and leaf clippings from the lawn.

Note: By default this machine is equipped with an economy blade for improved runtime; it also includes an optional performance blade for improved bagging and performance. Before bagging, install the performance blade; refer to Replacing the Blade.

Installing the Grass Bag

  1. Shut off the machine and wait for all moving parts to stop; refer to Shutting Off the Machine.

  2. Remove the battery pack from the machine; refer to Removing the Battery Pack from the Machine.

  3. Raise and hold up the rear deflector (A of Figure 18).

  4. Remove the rear-discharge plug by pushing in the latch with your thumb and pulling the plug out from the machine (B and C of Figure 18).

  5. Install the bag-rod ends into the notches at the base of the handle, and rock the bag back and forth to ensure that the bag-rod ends are seated at the bottom of both notches (D of Figure 18).

  6. Lower the rear deflector until it rests on the grass bag.

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Figure 18

Removing the Grass Bag

Danger

The machine can throw grass clippings and other objects through an opening in the machine housing. Objects thrown with enough force could cause serious personal injury or death to you or to bystanders.

  • Never remove the grass bag and then start the machine without the discharge plug installed on the machine.

  • Never open the rear deflector on the machine when the machine is running.

  1. Shut off the machine and wait for all moving parts to stop.

  2. Raise the rear deflector.

  3. Remove the bag rod on the grass bag from the notches at the base of the handle (A of Figure 18).

  4. Install the discharge plug (B of Figure 18).

  5. Lower the rear deflector (C of Figure 18).

Operating Tips

General Mowing Tips

  • Avoid striking solid objects with the blade. Never deliberately mow over any object.

  • For best performance, install a new blade before the cutting season begins.

  • Replace the blade when necessary with a Toro replacement blade.

Cutting Grass

  • Cut only about a third of the grass blade at a time. For improved runtime, cut grass at a higher height of cut.

  • Do not cut below 51 mm (2 inches) unless the grass is sparse or it is late fall when grass growth begins to slow down.

  • When cutting grass over 15 cm (6 inches) tall, mow at the highest cutting height setting and walk slower; then mow again at a lower setting for the best lawn appearance. If the grass is too long, the machine may plug and cause the motor to stall.

  • Wet grass and leaves tend to clump on the yard and can cause the machine to plug or the motor to stall. Avoid mowing in wet conditions.

  • Be aware of a potential fire hazard in very dry conditions, follow all local fire warnings, and keep the machine free of dry grass and leaf debris.

  • Alternate the mowing direction. This helps disperse the clippings over the lawn for even fertilization.

  • If the finished lawn appearance is unsatisfactory, try 1 or more of the following:

    • Replace the blade or have it sharpened.

    • Walk at a slower pace while mowing.

    • Raise the cutting height on your machine.

    • Cut the grass more frequently.

    • Overlap cutting swaths instead of cutting a full swath with each pass.

Cutting Leaves

  • After cutting the lawn, ensure that half of the lawn shows through the cut leaf cover. You may need to make more than a single pass over the leaves.

  • If there are more than 13 cm (5 inches) of leaves on the lawn, mow at a higher cutting height and then again at the desired cutting height.

  • Slow down your mowing speed if the machine does not cut the leaves finely enough.

After Operation

Charging the Battery Pack

Important: The battery pack is not fully charged when you purchase it. Before using the tool for the first time, place the battery pack in the charger and charge it until the LED display indicates the battery pack is fully charged. Read all safety precautions.

Important: Charge the battery pack only in temperatures that are within the appropriate range; refer to Specifications.

Note: At any time, press the battery-charge-indicator button on the battery pack to display the current charge (LED indicators).

  1. Ensure that the vents on the battery and charger are clear of any dust and debris.

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    Figure 19

    1. Battery pack cavity
    2. Battery pack venting areas
    3. Battery pack terminals
    4. Battery-charge-indicator button
    5. LED indicators (current charge)
    6. Handle
    7. Charger LED indicator light
    8. Charger venting areas

  2. Line up the cavity in the battery pack (Figure 19) with the tongue on the charger.

  3. Slide the battery pack into the charger until it is fully seated (Figure 19).

  4. To remove the battery pack, slide the battery backward out of the charger.

  5. Refer to the following table to interpret the LED indicator light on the battery charger.

    Indicator lightIndicates
    OffNo battery pack inserted
    Green blinkingBattery pack is charging
    GreenBattery pack is charged
    RedBattery pack and/or battery charger is over or under the appropriate temperature range
    Red blinkingBattery pack charging fault*

*Refer to for more information.

Important: The battery can be left on the charger for short periods between uses.If the battery will not be used for longer periods, remove the battery from the charger; refer to Before storage.

Cleaning Under the Machine

Cleaning Under the Machine in the Operating Position

Maintenance Service IntervalMaintenance Procedure
After each use
  • Clean grass clippings and dirt from under the machine.
    		•

    Warning

    The machine may dislodge material from under the machine.

    • Wear eye protection.

    • Stay in the operating position (behind the handle) when the motor is running.

    • Do not allow bystanders in the area.

    For best results, clean the machine soon after you have completed mowing.

    1. Lower the machine to the lowest cutting-height setting. Refer to Adjusting the Cutting Height.

    2. If the grass bag is installed, remove it; refer to Removing the Grass Bag.

    3. Move the machine onto a paved level surface.

    4. Wash out the area under the rear door (if applicable) where the clippings go from the underside of the machine to the grass bag.

    5. With the motor running and the blade engaged, spray a stream of water in front of the right, rear wheel (Figure 20).

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      Figure 20

    6. When no more clippings come out, stop the water and move the machine to a dry area.

    7. Start the motor and run it for a few minutes to dry the underside of the machine.

    8. Shut off the motor and allow it to cool.

    Cleaning under the Machine in the Vertical-stow Position

    1. Set the machine in the vertical-stow position; refer to Storing the Machine in the Vertical-Stow Position.

    2. Wash out the clippings from under the machine.

    Folding the Handle

    Warning

    Folding or unfolding the handle improperly can damage the cables, causing an unsafe operating condition.

    • Do not damage the cable(s) when folding or unfolding the handle.

    • Ensure that the cable(s) are routed to the outside of the handle.

    • If a cable is damaged, contact an Authorized Service Dealer.

    1. Remove the electric-start button (Figure 21).

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      Figure 21

    2. Hold the handle while disengaging the handle locks to avoid pinching your hands.

    3. Disengage the handle locks until you can move the upper handle freely.

    4. Fold the handle forward either to the fully forward position as shown in Figure 22.

      Important: Route the cables to the outside of the handle locks as you fold the handle.

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      Figure 22

    5. To unfold the handle, refer to Unfolding the Handle.

    Storing the Machine in the Vertical-Stow Position

    During the mowing season or in the off-season, you can store your machine in the vertical position to minimize storage space.

    Danger

    The vertical-stow position exposes the bottom of the machine.

    • Remove the battery pack and the electric-start button before moving the machine into the vertical-stow position.

    • Do not transport the machine in the vertical-stow position.

    • Do not attempt to start the machine in the vertical-stow position.

    1. Ensure that the cutting-height setting on the machine is 92 mm (3-5/8 inches) or lower. If it is not, lower it; refer to Adjusting the Cutting Height.

    2. Disengage the handle locks (Figure 23).

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      Figure 23

      1. Handle lock disengaged positions
      2. Handle lock engaged position

    3. Fold the handle fully forward (Figure 23).

      Important: Route the cables to the outside of the handle knobs as you fold the handle.

    4. Engage the handle locks.

    5. Lift the front of the machine by the handle and move it into a storage space (Figure 24).

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      Figure 24

    Maintenance

    Remove the electric-start button and battery pack from the machine before maintaining or cleaning the machine.

    Use only the manufacturer’s recommended replacement parts and accessories.

    Inspect and maintain the machine regularly. Have the machine repaired only by an Authorized Service Dealer.

    Recommended Maintenance Schedule(s)

    Maintenance Service IntervalMaintenance Procedure
    After each use
  • Clean grass clippings and dirt from under the machine.
    		•
    Yearly
  • Replace the blades or have them sharpened (more frequently if the edge dulls quickly).
    		•

    Replacing the Blade

    Maintenance Service IntervalMaintenance Procedure
    Yearly
  • Replace the blades or have them sharpened (more frequently if the edge dulls quickly).
    		•

    Important: You will need a torque wrench to install the blade properly. If you do not have a torque wrench or are uncomfortable performing this procedure, contact an Authorized Service Dealer.

    If the blade is damaged or cracked, replace it immediately. If the blade edge is dull or nicked, have it sharpened and balanced, or replace it.

    Warning

    When servicing the blade, the blade can still move even though the power source is off. The blade is sharp; contacting the blade can result in serious personal injury.

    • Keep your hands and feet away from a moving blade.

    • Wear gloves when servicing the blade.

    1. Remove the electric-start button and battery pack from the machine.

    2. Use a block of wood to hold the blade steady (Figure 25).

    3. Remove the blade, saving all mounting hardware (Figure 25).

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      Figure 25

    4. Install the new blade and all mounting hardware (Figure 26).

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      Figure 26

      Important: Position the curved ends of the blade facing up toward the machine housing.

    5. Use a torque wrench to tighten the blade bolt to 88 N∙m (65 ft-lb).

    Adjusting the Self-Propel Drive

    For Self-Propel-Drive Models Only

    Whenever you install a new self-propel cable or if the self-propel drive is out of adjustment, adjust the self-propel drive.

    1. Turn the adjustment nut counterclockwise to loosen the cable adjustment (Figure 27).

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      Figure 27

      1. Handle (left side)
      2. Adjustment nut
      3. Self-propel-drive cable
      4. Turn the nut clockwise to tighten the adjustment.
      5. Turn the nut counterclockwise to loosen the adjustment.

    2. Adjust the tension on the cable (Figure 27) by pulling it back or pushing it forward and holding that position.

      Note: Push the cable toward the motor to increase the traction; pull the cable away from the motor to decrease the traction.

    3. Turn the adjustment nut clockwise to tighten the cable adjustment.

      Note: Tighten the nut firmly with a socket or wrench.

    Preparing the Battery Pack for Recycling

    Important: Upon removal, cover the terminals of the battery pack with heavy-duty adhesive tape. Do not attempt to destroy or disassemble the battery pack or remove any of its components.

    Graphic

    Lithium-ion battery packs labeled with the Call2Recycle seal can be recycled at any participating retailer or battery recycling facility in the Call2Recycle program (US and Canada only). To locate a participating retailer or facility closest to you, please call 1-800-822-8837 or visit www.call2recycle.org. If you cannot locate a participating retailer or facility nearby, or if your rechargeable battery is not labeled with the Call2Recycle seal, please contact your local municipality for more information on how to responsibly recycle the battery. If you are located outside of the US and Canada, please contact your authorized Toro distributor.

    Storage

    Important: Store the machine, battery pack, and charger only in temperatures that are within the appropriate range; refer to Specifications.

    Important: If you are storing the battery pack for the off-season, charge it until 2 or 3 LED indicators turn green on the battery. Do not store a fully charged or fully depleted battery. When you are ready to use the machine again, charge the battery pack until the left indicator light turns green on the charger or all 4 LED indicators turn green on the battery.

    • Disconnect the product from the power supply (i.e., remove the battery pack) and check for damage after use.

    • Do not store the machine with the battery pack installed.

    • Clean all foreign material from the product.

    • When not in use, store the machine, electric-start button, battery pack, and battery charger out of the reach of children.

    • Keep the machine, battery pack, and battery charger away from corrosive agents, such as garden chemicals and de-icing salts.

    • To reduce the risk of serious personal injury, do not store the battery pack outside or in vehicles.

    • Store the machine, battery pack, and battery charger in an enclosed clean, dry area.

    Troubleshooting

    Perform only the steps described in these instructions. All further inspection, maintenance, and repair work must be performed by an authorized service center or a similarly qualified specialist if you cannot solve the problem yourself.

    Always remove the battery from the machine when troubleshooting, inspecting, maintaining, or cleaning the tool.

    ProblemPossible CauseCorrective Action
    The machine does not start.
    1. The battery is not fully installed in the machine.
    2. The battery pack is not charged.
    3. The battery pack is damaged.
    4. There is another electrical problem with the machine.
    1. Remove and then replace the battery into the machine, making sure that it is fully installed and latched.
    2. Remove the battery pack from the machine and charge it.
    3. Replace the battery pack.
    4. Contact an Authorized Service Dealer.
    The machine does not run continuously.
    1. There is moisture on the leads of the battery pack.
    2. The battery is not fully installed into the machine.
    1. Allow the battery pack to dry or wipe it dry.
    2. Remove and then replace the battery into the machine making sure that it is fully installed and latched.
    The machine does not reach full power.
    1. The battery pack charge capacity is too low.
    2. The air vents are blocked.
    1. Remove the battery pack from the machine and fully charge the battery pack.
    2. Clean the air vents.
    The battery pack loses charge quickly.
    1. The battery pack is over or under the appropriate temperature range.
    1. Move the battery pack to a place where it is dry and the temperature is between 5°C (41°F) and 40°C (104°F).
    The battery charger is not working.
    1. The battery charger is over or under the appropriate temperature range.
    2. The outlet that the battery charger is plugged into does not have power.
    1. Unplug the battery charger and move it to a place where it is dry and the temperature is between 5°C (41°F) and 40°C (104°F).
    2. Contact your licensed electrician to repair the outlet.
    The LED indicator light on the battery charger is red.
    1. The battery charger and/or battery pack is over or under the appropriate temperature range.
    1. Unplug the battery charger and move the battery charger and battery pack to a place where it is dry and the temperature is between 5°C (41°F) and 40°C (104°F).
    The LED indicator light on the battery charger is blinking red.
    1. There is an error in the communication between the battery pack and the charger.
    2. The battery pack is weak.
    1. Remove the battery pack from the battery charger, unplug the battery charger from the outlet, and wait 10 seconds. Plug the battery charger into the outlet again and place the battery pack on the battery charger. If the LED indicator light on the battery charger is still blinking red, repeat this procedure again. If the LED indicator light on the battery charger is still blinking red after 2 attempts, properly dispose of the battery pack at a battery recycling facility.
    2. Properly dispose of the battery pack at a battery recycling facility.
    The machine is producing a beeping sound.
    1. The battery pack is not charged.
    2. The machine is in an unsafe position for operation.
    3. The machine is overloaded.
    4. There is another electrical problem with the machine.
    1. Remove the battery pack from the machine and charge it.
    2. Ensure that the machine is not at an extreme angle while operating.
    3. Cut the grass at a higher height of cut or walk at a slower pace while mowing.
    4. Attempt the other troubleshooting actions, if the alarm still sounds, contact an Authorized Service Dealer.
    The quality of cut is decreased or unsatisfactory.
    1. The blade is dull.
    2. The cutting deck has debris buildup.
    1. Have the blade sharpened or replaced.
    2. Clean under the machine.
    The bagging is decreased or unsatisfactory.
    1. The machine is overloaded.
    1. Cut the grass at a higher height of cut or walk at a slower pace while mowing.
    The machine is cutting unevenly.
    1. The blade is dull.
    2. The cutting deck is damaged.
    1. Have the blade sharpened or replaced.
    2. Contact an Authorized Service Dealer.
    The machine is vibrating.
    1. The blade is bent or damaged.
    1. Inspect the blade and replace if necessary.