Flex-Force Power System® 60V Cordless Power Shovel™

The safety-alert symbol (Figure 2) shown in this manual and on the machine identifies important safety messages that you must follow to prevent accidents.

Figure 2

Safety-alert symbol

The safety-alert symbol appears above information that alerts you to unsafe actions or situations and is followed by the word DANGER, WARNING, or CAUTION.

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

This manual uses two other words to highlight information. Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention.

IMPORTANT SAFETY

INSTRUCTIONS

Read All Instructions

I. Training

1. The operator of the machine is responsible for any accidents or hazards occurring to others or their property.

2. Read and understand the contents of this Operator’s Manual before you start the machine. Ensure that everyone using this machine knows how to use it, knows how to shut it off quickly, and understands the warnings.

3. Do not allow children to use or play with the machine, battery pack, or the battery charger; local regulations may restrict the age of the operator.

4. Do not allow children or untrained people to operate or service this device. Allow only people who are responsible, trained, familiar with the instructions, and physically capable to operate or service the device.

5. Before using the machine, battery pack, and battery charger, read all the instructions and cautionary markings on these products.

6. Become familiar with the controls and proper use of the machine, battery pack, and battery charger.

II. Preparation

1. Keep bystanders and children out of the operating area.

2. Never allow children to operate the machine.

3. Do not operate the machine without all guards and other safety devices in place and functioning properly on the machine.

4. Inspect the area where you will use the machine and remove all objects that could interfere with the operation of the machine or that the machine could throw.

5. Use only the battery pack specified by Toro. Using other accessories and attachments may increase the risk of injury and fire.

6. Plugging the battery charger into an outlet that is not 120 V can cause a fire or electric shock. Do not plug the battery charger into an outlet other than 120 V.

7. Do not use a damaged or modified battery pack or battery charger, which may exhibit unpredictable behavior that results in fire, explosion, or risk of injury.

8. If the supply cord to the battery charger is damaged, contact an Authorized Service Dealer to service or replace it.

9. Charge the battery pack with only the battery charger specified by Toro. A charger suitable for 1 type of battery pack may create a risk of fire when used with another battery pack.

10. Charge the battery pack in a well-ventilated area only.

11. Follow all charging instructions and do not charge the battery pack outside of the temperature range specified in the instructions. Otherwise, you may damage the battery pack and increase the risk of fire.

12. Dress properly—Wear appropriate clothing, including eye protection; long pants or trousers; substantial, slip-resistant rubber boots; and hearing protection. Tie back long hair and do not wear loose clothing or loose jewelry that can get caught in moving parts.

III. Operation

1. Contact with the moving rotor will cause serious injury. Keep your hands and feet away from all moving parts of the machine. Keep clear of any discharge opening.

2. Stay behind the rotor and away from the discharge opening while operating the machine.

3. Using this machine for purposes other than its intended use could prove dangerous to you and bystanders.

4. Prevent unintentional starting—Ensure that the switch is in the OFF position before connecting to the battery pack and handling the machine. Do not carry the machine with your finger on the switch or energize the machine with the switch in the ON position.

5. Use your full attention while operating the machine. Do not engage in any activity that causes distractions; otherwise, injury or property damage may occur.

6. Remove the battery pack from the machine, and wait for all movement to stop before adjusting, servicing, cleaning, or storing the machine.

7. Remove the battery pack from the machine whenever you leave it unattended or before changing accessories.

8. Do not force the machine—Allow the machine to do the job better and safer at the rate for which it was designed.

9. Stay alert—Watch what you are doing and use common sense when operating the machine. Do not use the machine while ill, tired, or under the influence of alcohol or drugs.

10. Operate the machine only in good visibility and appropriate weather conditions.

11. Use extreme caution when reversing or pulling the machine toward you.

12. Do not overreach—Keep proper footing and balance at all times, especially on slopes. Walk, never run with the machine.

13. When not actively clearing snow, disengage power to the auger.

14. Do not direct the discharge material toward anyone. Avoid discharging material against a wall or obstruction; material may ricochet toward you.

15. Do not use the machine on gravel surfaces.

16. If the machine strikes a foreign object, follow these steps:

    • Release the trigger and the safety interlock switch.

    • Remove the battery from the machine.

    • Inspect for damage.

    • Repair any damage before starting and operating the machine.

17. Shut off the machine and remove the battery before unclogging the machine and always use a stick or a cleanout tool to remove the clog.

18. Under abusive conditions, the battery pack may eject liquid; avoid contact. If you accidently come into contact with the liquid, flush with water. If the liquid contacts your eyes, seek medical help. Liquid ejected from the battery pack may cause irritation or burns.

19. Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 130°C (265°F) may cause explosion.

20. CAUTION—A mistreated battery pack may present a risk of fire, explosion, or chemical burn.

    • Do not disassemble the battery pack.

    • Replace the battery pack with a genuine Flex-Force battery pack only; using another type of battery pack may cause a fire or risk of injury.

    • Keep battery packs out of the reach of children and in the original packaging until you are ready to use them.

IV. Maintenance and Storage

1. Remove the battery pack from the machine, and wait for all movement to stop before adjusting, servicing, cleaning, or storing the machine.

2. Do not attempt to service or repair the machine, battery pack, or battery charger except as indicated in the instructions. Have an Authorized Service Dealer perform service using identical replacement parts to ensure that the product is safely maintained.

3. Wear gloves and eye protection when servicing the machine.

4. When servicing the rotor, be aware that the rotor can still move even though the power source is off.

5. For best performance, use only genuine Toro replacement parts and accessories. Other replacement parts and accessories could be dangerous.

6. Maintain the machine—Keep handles dry, clean, and free from oil and grease. Keep guards in place and in working order. Use identical replacement parts only.

7. Check all fasteners at frequent intervals for proper tightness to ensure that the machine is in safe working condition.

8. Check the machine for damaged parts. Check for misaligned and binding moving parts, broken parts, mounting, and any other condition that may affect its operation. Unless indicated in the instructions, have an Authorized Service Dealer repair or replace a damaged guard or part.

9. When the battery pack is not in use, keep it away from metal objects such as paper clips, coins, keys, nails, and screws that can make a connection from 1 terminal to another. Shorting the battery terminals may cause burns or a fire.

10. When you are not using the machine, store it indoors in a dry, secure place out of the reach of children.

11. When storing the machine for more than 30 days, refer to Before storage for important information.

SAVE THESE

INSTRUCTIONS

Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing.

Model 39909

Figure 3

161-6044

1. Double insulated

Model 39909T

Figure 4

161-6045

140-8464

1. Cutting/dismemberment hazard of foot; auger
2. Cutting/dismemberment hazard of hand; impeller
3. Read the Operator's Manual.
4. Keep bystanders away.

94-8072

137-9462

137-9454

1. Read the Operator’s Manual.
2. Call2Recycle^® battery recycling program
3. Keep away from open fire or flames.
4. Do not expose to rain.

137-9461

1. Battery charge status

Parts needed for this procedure:

If desired, mount the battery charger securely on a wall using the wall-mount key holes on the back of the charger.

Mount it indoors (such as a garage or other dry place), near a power outlet, and out of the reach of children.

Refer to Figure 5 for assistance in mounting the charger.

Slide the charger over the appropriately positioned hardware to secure the charger in place (hardware not included).

Figure 5

Parts needed for this procedure:

1. Unfold the handle (A of Figure 6).

2. Align the locking button on the lower shaft with the slotted hole on the upper shaft and slide the 2 shafts together (B and C of Figure 6).

   Note: The locking button clicks into the slotted hole when the shafts are secured (D of Figure 6).

3. Using the provided Allen wrench, tighten the screw on the shaft connector until it is secure (E of Figure 6).

Figure 6

Parts needed for this procedure:

1. Separate the auxiliary handle from the handle plate by removing the 4 socket head screws using the provided Allen wrench (A of Figure 7).

2. Line up the auxiliary handle with auxiliary handle plate on the shaft (B of Figure 7).

3. Secure the auxiliary handle to the handle plate with the 4 socket head screws previously removed (C of Figure 7).

Figure 7

A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or authorized Toro distributor or go to www.Toro.com for a list of all approved attachments and accessories.

To ensure optimum performance and continued safety certification of the machine, use only genuine Toro replacement parts and accessories. Replacement parts and accessories made by other manufacturers could be dangerous.

Important: Use the battery pack only in temperatures that are within the appropriate range; refer to Specifications.

1. Ensure that the vents on the back of the machine are clear of any snow or ice (Figure 10).

   

   Figure 10

   1. Air vents

2. Open the battery lid (Figure 11).

3. Align the cavity in the battery pack with the tongue in the battery compartment (Figure 11).

4. Push the battery pack into the battery compartment until the battery locks into the latch (Figure 11).

   

   Figure 11

   1. Battery lid

5. Close the battery lid.

   Note: If the battery-compartment lid does not close completely, the battery is not fully installed.

6. To start the machine, squeeze the lockout trigger, then squeeze the run trigger (Figure 12).

   Note: Slide the 2-speed switch to change the speed of the rotor.

   

   Figure 12

   1. 2–speed switch
   2. Lockout trigger
   3. Run trigger

To shut off the machine, release the run trigger.

Whenever you are not using the machine or are transporting the machine to or from the work area, remove the battery pack; refer to Removing the Battery Pack.

Open the battery lid, press the battery latch to release the battery pack, and slide the battery pack out of the machine (Figure 13).

Figure 13

1. Battery latch

Important: The battery pack is not fully charged when you purchase it. Before using the tool for the first time, place the battery pack in the charger and charge it until the LED display indicates the battery pack is fully charged. Read all safety precautions.

Important: Charge the battery pack only in temperatures that are within the appropriate range; refer to Specifications.

Note: At any time, press the battery-charge-indicator button on the battery pack to display the current charge (LED indicators).

1. Ensure that the vents and charging terminals on the battery pack and charger are clear of any dust and debris.

   

   Figure 14

   1. Battery-pack cavity
   2. Battery-pack terminals
   3. Battery-charge-indicator button
   4. LED indicators (current charge)
   5. Handle
   6. Charger LED indicator light
   7. Charger venting areas

2. Line up the cavity in the battery pack (Figure 14) with the tongue on the charger.

3. Slide the battery pack into the charger until it is fully seated (Figure 14).

4. To remove the battery pack, slide the battery backward out of the charger.

5. Refer to the following table to interpret the LED indicator light on the battery charger.

   Indicator light	Indicates
   Off	No battery pack inserted
   Green blinking	Battery pack is charging
   Green	Battery pack is charged
   Red	Battery pack and/or battery charger is over or under the appropriate temperature range
   Red blinking	Battery pack charging fault*

*Refer to for more information.

Important: The battery pack can be left on the charger for short periods between uses.If the battery pack will not be used for longer periods, remove the battery pack from the charger; refer to Before storage.

• Start the machine and tilt it forward until the scraper blade contacts the ground. Push the machine forward at a comfortable rate of speed, yet slow enough to clear the path completely. The width and depth of the snow determines your forward speed.

• For the most efficient snow removal, throw the snow downwind, and slightly overlap each swath.

• The machine can remove snow up to 15 cm (6 inches) deep in one pass. When clearing deeper drifts, hold the machine by the upper and lower handles and use a swinging or sweeping motion. Remove a maximum of 15 cm (6 inches) with each pass and repeat as many times as required.

Remove the 4 screws securing the scraper blade and replace the scraper blade as necessary.

Figure 15

1. Screw
2. Scraper blade

Important: Upon removal, cover the terminals of the battery pack with heavy-duty adhesive tape. Do not attempt to destroy or disassemble the battery pack or remove any of its components.

Lithium-ion battery packs labeled with the Call2Recycle seal can be recycled at any participating retailer or battery recycling facility in the Call2Recycle program (US and Canada only). To locate a participating retailer or facility closest to you, please call 1-800-822-8837 or visit www.call2recycle.org. If you cannot locate a participating retailer or facility nearby, or if your rechargeable battery is not labeled with the Call2Recycle seal, please contact your local municipality for more information on how to responsibly recycle the battery. If you are located outside of the US and Canada, please contact your authorized Toro distributor.

Should the machine need service, take it to your Authorized Service Dealer.