Brake and Signal LED Light Kit

Workman® GTX Gasoline Utility Vehicle or Serial Number 404400000 and After Workman® GTX Electric Utility Vehicle

Model No. 140-4785-Serial No. and Up

Installation

Preparing the Machine

  1. Park the machine on a level surface.

  2. Engage the parking brake.

  3. Shut off the machine and remove the key.

  4. Disconnect the negative battery cable; refer to the Operator’s Manual.

Routing the Wire Harness

Parts needed for this procedure:

Wire harness1
Jumper harness—GTI-EFI machines only1
Cable tie10
Push-mount fastener4
Parallel edge clip with tie—1.8 m (6 ft) and corrugated steel bed only1
Perpendicular edge clip with tie—plastic cargo bed only2

Routing the Harness to the Front of the Machine

  • Route and secure the wire harness as shown in the following figure.

    g523392

    Figure 1

    Machine shown with the brush guard installed

    1. Right-turn signal light
    2. Cable ties
    3. Turn-signal switch
    4. Hazard-light switch
    5. Jumper harness
    6. Left-turn signal light
    7. Edge clips

  • For models 07059TC, 07059LT, 07409, 07411EX only: Route and secure the jumper wire harness with a cable tie.

    • Install the connector labeled P02 to the connector labeled P01 in the light-kit wire harness.

    • Install the connector labeled P01 to the main harness.

    • Install the connector labeled J02 to the USB positive (+) connector.

    • Install the connector labeled J01 to the USB positive (+) wire.

    g525490

    Figure 2

    Machine shown with the brush guard installed

    1. P01—Main-harness connector
    2. J02—USB power point
    3. J01—Main-harness USB point
    4. Cable tie
    5. P02—Light-kit harness connector

For Machines with a Plastic Cargo Bed Installed

Route and secure the wire harness as shown in Figure 3.

g391788

Figure 3

  1. Push-mount fastener
  2. Cable tie
  3. Perpendicular edge clip with tie

For Machines with a 1.8 m (6 ft) Steel Cargo Bed Installed

Route and secure the wire harness as shown in Figure 4.

g391785

Figure 4

  1. Cable tie
  2. Push-mount fastener
  3. Parallel edge clip with tie

For Machines with a Corrugated Steel Cargo Bed Installed

Route and secure the wire harness as shown in Figure 5.

g391786

Figure 5

  1. Cable tie
  2. Push-mount fastener
  3. Parallel edge clip with tie

Installing the Brake Switch

Parts needed for this procedure:

Brake switch1
Hex-head screw (#6 x 1/2 inch)2
Locknut (#6)2

  1. Install the brake switch to the pedal assembly using the 2 hex-head screws (#6 x 1/2 inch) and 2 locknuts (#6) as shown in Figure 6.

    Note: Ensure that the brake-pedal arm is aligned and makes contact with the brake-switch button when you release the pedal.

  2. Verify the alignment and actuation of the switch by applying and releasing the brake.

  3. Connect the wire-harness leads to the brake switch.

    g387378

    Figure 6

Installing the Flasher Module

Parts needed for this procedure:

Flasher module1
Hex-head screw (1/4 x 5/8 inch)1
Locknut (1/4 inch)1

  1. Install the flasher module to the dash reinforcement with the hex-head screw (1/4 x 5/8 inch) and locknut (1/4 inch) as shown in Figure 7.

  2. Connect the wire-harness leads to the flasher module.

    g387379

    Figure 7

Installing the Signal Lights

Parts needed for this procedure:

Front position/signal light2
Front position/signal-light bracket—for machines with a Brush Guard Kit installed2
Front position/signal-light bracket—for machines without a Brush Guard Kit installed2
Self-tapping screw (1/4 x 1/2 inch)—for machines with a Brush Guard Kit installed4
Rear brake/signal light2
Taillight bracket—for machines with a 1.8 m (6 ft) steel cargo bed or plastic cargo bed2
Phillips-head screw (#10 x 1-1/4 inches)8
Locknut (#10)8
Thread-forming screw (5/16 x 3/4 inch)—for machines with a 1.8 m (6 ft) steel cargo bed4
Spacer (5/16 inch)—for machines with a plastic cargo bed2
Flange-head bolt (5/16 x 3/4 inch)—for machines with a plastic cargo bed4
Taillight bracket—for machines with a corrugated steel cargo bed2
Carriage bolt (1/4 x 3/4 inch)—for machines with a corrugated steel cargo bed4
Locknut (1/4 inch)—for machines with a corrugated steel cargo bed4

Installing the Position/Signal Lights

For Machines without a Brush Guard Kit Installed

  1. Remove the 2 existing screws from the headlight brackets (Figure 8).

    g387416

    Figure 8

    Left side shown

  2. Secure the 2 front position/signal lights using the 2 front position/signal-light brackets, 4 Phillips-head screws (#10 x 1-1/4 inches), 4 locknuts (#10), and the previously removed 2 screws as shown in Figure 9.

    Note: Ensure that the clear lens (position lights) are positioned to the inside and the amber lens (signal lights) are positioned to the outside.

  3. Connect the 2 wire-harness leads to the 2 front position/signal lights.

    g387414

    Figure 9

    Left side shown

    1. Phillips-head screw (#10 x 1-1/4 inches)
    2. Front position/signal light
    3. Bracket
    4. Locknut (#10)
    5. Previously removed screw

Installing the Position/Signal Lights

For Machines with a Brush Guard Kit Installed

  1. Secure the 2 front position/signal lights to the brush guard using the 2 front position/signal-light brackets, 4 Phillips-head screws (#10 x 1-1/4 inches), 4 locknuts (#10), and 4 self-tapping screws (1/4 x 1/2 inch) as shown in Figure 10.

    Torque the 4 self-tapping screws (1/4 x 1/2 inch) to 452 to 508 N∙cm (40 to 45 in-lb).

    Note: Ensure that the amber lens (signal lights) are positioned on top of the clear lens (position lights).

  2. Connect the 2 wire-harness leads to the 2 front position/signal lights.

    g387415

    Figure 10

    1. Phillips-head screw (#10 x 1-1/4 inches)
    2. Front position/signal light
    3. Bracket
    4. Self-tapping screw (1/4 x 1/2 inch)
    5. Locknut (#10)

Installing the Brake/Signal Lights

For Machine with a Plastic Cargo Bed Installed

  1. Secure the 2 rear brake/signal lights to the bottom of the plastic cargo bed and cargo-bed support using the 2 small rear brake/signal-light brackets, 4 Phillips-head screws (#10 x 1-1/4 inches), 4 locknuts (#10), 4 flange-head bolts (5/16 x 3/4 inch), and 2 spacers (5/16 inch) as shown in Figure 11.

    Note: Ensure that the red lens (brake lights) are positioned to the inside and the amber lens (signal lights) are positioned to the outside.

  2. Connect the 2 wire-harness leads to the 2 rear brake/signal lights.

    g387486

    Figure 11

    Left side shown

    1. Locknut (#10)
    2. Spacer (5/16 inch)
    3. Rear brake/signal light
    4. Phillips-head screw (#10 x 1-1/4 inches)
    5. Small rear brake/signal-light bracket
    6. Flange-head bolt (5/16 x 3/4 inch)

Installing the Brake/Signal Lights

For Machines with a 1.8 m (6 ft) Steel Cargo Bed Installed

  1. Install the 2 rear brake/signal lights to the bottom of the 1.8 m (6 ft) steel cargo bed using 2 taillight brackets, 4 thread-forming screws (5/16 x 3/4 inch), 4 Phillips-head screws (#10 x 1-1/4 inches), and 4 locknuts (#10) as shown in Figure 12.

    Note: Ensure that the red lens (brake lights) are positioned to the inside and the amber lens (signal lights) are positioned to the outside.

  2. Connect the 2 wire-harness leads to the 2 rear brake/signal lights.

    g387313

    Figure 12

    1. Thread-forming screw (5/16 x 3/4 inch)
    2. Locknut (#10)
    3. Phillips-head screw (#10 x 1-1/4 inches)
    4. Rear brake/signal light
    5. Taillight bracket

Installing the Brake/Signal Lights

For Machines with a Corrugated Steel Cargo Bed Installed

  1. Secure the 2 rear brake/signal lights to the bottom of the corrugated steel cargo bed using 2 taillight brackets, 4 Phillips-head screws (#10 x 1-1/4 inches), 4 locknuts (#10), 4 carriage bolts (1/4 x 3/4 inch), and 4 locknuts (1/4 inch) as shown in Figure 13.

    Note: Ensure that the red lens (brake lights) are positioned to the inside and the amber lens (signal lights) are positioned to the outside.

  2. Connect the wire-harness connectors on the lights to the main wire harness.

    g387314

    Figure 13

    1. Locknut (#10)
    2. Carriage bolt (1/4 x 3/4 inch)
    3. Taillight bracket
    4. Rear brake/signal light
    5. Phillips-head screw (#10 x 1-1/4 inches)
    6. Locknut (1/4 inch)

Installing the Turn-Signal Switch and Hazard-Light Switch

Parts needed for this procedure:

Turn-signal switch1
Hazard-light switch1

  1. Cut out the opening in the dashboard decal for the turn-signal switch (box A of Figure 14).

  2. Remove the plug for the hazard-light switch (box A of Figure 14).

  3. Install the switch connectors through the openings in the dashboard (box B of Figure 14).

  4. Install the switches to the switch connectors (box B of Figure 14).

g387522

Figure 14

Connecting the Battery

Connect the negative-battery cable; refer to your Operator’s Manual.

Checking the Function of the Lights

Checking the Function of the Brake Lights

Press your foot on the brake pedal and the brake lights should illuminate.

Checking the Function of the Signal Lights

Press the turn-signal switch to the left to engage the left signal lights.

Press the turn-signal switch to the right to engage the right signal lights.

Checking the Function of the Hazard Lights

Press the hazard-light switch to turn on the hazard lights.