Disclaimers and Regulatory Information
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| CALIFORNIA
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| Proposition
65 |
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| The power
cord on this product contains lead, a chemical known to
the State of California to cause
birth defects or other reproductive
harm. Wash hands after handling. |
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| Battery posts,
terminals, and related accessories contain lead and
lead compounds, chemicals known to
the State of California to cause
cancer and reproductive harm. Wash hands after handling. |
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| Use of this
product may cause exposure to chemicals known to the
State of California to cause cancer,
birth defects, or other reproductive
harm. |
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FCC
This
device complies with Part 15 of the FCC Rules. Operation is subject
to the following conditions: (1) this device may
not cause harmful interference, and (2) this device must accept
any interference received, including interference that may
cause undesired operation. Changes or modifications
not expressly approved by Toro could void the user’s authority to operate the equipment.
In
addition, while in charging mode this equipment has been tested and
found to comply with the limits for a Class B digital
device, pursuant to Part 15 of the FCC rules. These limits
are designed to provide reasonable protection against harmful interference
in a residential installation. This equipment
generates, uses and can radiate radio frequency energy and, if not
installed and used in accordance with the instructions,
may cause harmful interference to radio communications. However, there
is no guarantee that interference will not occur
in a particular installation. If this equipment does cause harmful
interference to radio or television reception,
which can be determined by turning the equipment off and on, the user
is encouraged to try to correct the interference
by one or more of the following measures:
- Reorient or relocate the receiving
antenna.
- Increase the separation between
the equipment and receiver.
- Connect equipment into an outlet
on a circuit different from that to which the receiver is connected.
- Consult the dealer or an experienced
radio/TV technician for help.
Introduction
Intended Use
This
machine is intended to be used by professional, hired operators on
indoor and outdoor improved surfaces in commercial
applications. It is primarily designed to move concrete, mortar,
gravel, dirt, or debris around job sites. Using this product
for purposes other than its intended use could prove
dangerous to you and bystanders.
Read this information carefully
to learn how to operate and maintain your product properly and to
avoid injury and product damage. You are responsible
for operating the product properly and safely.
Getting Help
Visit www.Toro.com for product safety and operation
training materials, accessory information, help finding a dealer,
or to register your product. Whenever you need service, genuine Toro parts, or additional information,
contact an Authorized Service Dealer or Toro Customer Service and have the
model and serial numbers of your product ready. These numbers are
located on the serial plate on your product 
. Write the numbers in the space
provided. With your mobile device, you can
scan the QR code on the serial number decal (if equipped) to access
warranty, parts, and other product information.
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Model Number:
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Serial Number:
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Manual Conventions
This
manual identifies potential hazards and has safety messages identified
by the safety-alert symbol, which signals a hazard
that may cause serious injury or death if you do not follow the
recommended precautions.
This manual uses 2 words to highlight
information. Important calls attention to special mechanical
information and Note emphasizes general information
worthy of special attention.
Safety Alert Classifications
The
safety-alert symbol shown in this manual and on the machine identifies
important safety messages that you must follow
to prevent accidents.
Safety-alert symbol appears above
information that alerts you to unsafe actions or situations and is
followed by the word DANGER
, WARNING, or CAUTION
.
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Danger |
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Danger indicates an imminently
hazardous situation which, if not avoided, will result in death or serious injury.
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Warning |
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Warning indicates a potentially
hazardous situation which, if not avoided, could result in death or serious injury.
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Caution |
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Caution indicates a potentially
hazardous situation which, if not avoided, may result in minor or moderate injury.
Safety
General Safety
- Read and understand the contents
of this Operator
’s Manual before starting the machine.
- Do not operate the machine without
all guards and other safety protective devices in place and functioning
properly on the machine.
- Park the machine on a level surface,
lower the hopper, shut off the machine, and remove the key (if applicable)
before leaving the operating position.
- Keep your hands and feet away
from moving parts. If possible, do not make adjustments with the machine
running.
Improperly
using or maintaining the machine can result in injury.
Safety and Instructional Decals
 |
Safety decals and instructions
are easily visible to the operator and are located near any area of
potential danger. Replace any decal
that is damaged or missing. |
Product Overview
G380315
- Work
lights
- Handle
bars
- Control
panel
- Electrical
service disconnect switch
- Operator
platform
- Steering
tires
- Hopper
- Drive
tires
- Anti-static
strap
Controls
Electrical Service Disconnect
Switch
G387210
- Off—to de-energize the machine electrically
- On—to energize the machine electrically
Directional Switch
G380320
- Drive
forward
- Neutral
- Drive
backward
Dump Controls
G380321
- Dump
hopper
- Lower
hopper
Emergency Stop
G380319
- Pull
to enable the machine.
Note: Turn
the key to the off then on position to continue operating
the machine.
- Push
to immediately shut off the machine.
Key Switch
G380323
- Turn
the machine off.
- Turn
the machine on.
Display
Display
Icon Descriptions
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Menu access
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Next
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Previous
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Scroll down
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Enter
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Increase
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Decrease
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Exit menu
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Check PIN entry
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Parking brake is engaged.
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Hour meter
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Battery voltage
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Battery charge—each solid bar represents the
change in 10% increments.
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Display
Main Menu
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Faults
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A list of the recent machine faults.
Refer to the Service Manual or your Authorized Service Dealer for
more information on the faults
menu. |
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Service
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Machine information such as hours
of use and other similar numbers.
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Diagnostics
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Displays the state of each machine
switch, sensor, and control output. This tells you which machine controls
are on and off which assists
in troubleshooting. |
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Settings
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Customize and modify configuration
variables on the InfoCenter display.
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About
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Lists the model number, serial
number, and software version.
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Display
Faults Menu
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Current
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Lists the total number of key-on
hours (i.e., hours that the key has been in the ON position).
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Last
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Indicates the last key-on hour
that the fault occurred on.
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First
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Indicates the first key-on hour
that the fault occurred on.
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Occurrences
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Indicates the number of fault
occurrences. |
Display
Service Menu
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Hours
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Lists the total number of hours
that the key and motor have been on and the traction controls have
been engaged. |
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Counts
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Lists the number of times the
motor has been started and the amperage hours for the battery.
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Traction
Pedal |
Lists the steps to calibrate the
traction pedal. |
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Steering
Wheel |
Lists the steps to calibrate the
steering wheel. |
Display
Diagnostics Menu
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Battery
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Indicates the inputs and outputs
for the battery. Inputs include the current battery voltage; outputs
include the battery current
and percentage state of charge.
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Left
Motor |
Indicates the speed and current
of the left motor. |
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Right
Motor |
Indicates the speed and current
of the right motor. |
Display
Settings Menu
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Units
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Indicates the inputs and outputs
for the battery. Inputs include the current battery voltage; outputs
include the battery current
and percentage state of charge.
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Language
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Controls the language used on
the InfoCenter. |
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Brightness
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Controls the brightness of the
LCD display. |
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Contrast
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Controls the contrast of the LCD
display. |
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Protected
Menus |
Allows you to access protected
menus by inputting a passcode.
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Display
About Menu
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Model
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Lists the model number of the
machine. |
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Serial
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Lists the serial number of the
machine. |
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Software
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Lists the part number and software
revision. |
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Left
Motor |
Lists the part number and software
revision of the motor controller.
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Battery
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Lists the part number software
revision of the battery
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Specifications
Note: Specifications
and design are subject to change without notice.
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Width (single wheel)
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80.65 cm (31.75 inches)
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Width (dual wheels)
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106.7 cm (42 inches)
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Length (with the platform up)
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241.3 cm (95 inches)
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Length (with the platform down)
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282 cm (111 inches)
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Height
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139.7 cm (55 inches)
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Weight
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694 kg (1,530 lb)
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Hopper capacity
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0.40 m
3 (14 ft
3)
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Maximum load
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1136 kg (2,500 lb)
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Wheelbase
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104 cm (41 inches)
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Discharge height
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16.5 cm (6.5 inches)
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Attachments/Accessories
A
selection of Toro approved attachments and accessories
is available for use with the machine to enhance and expand its capabilities.
Contact your Authorized Service Dealer or authorized Toro distributor or go to www.Toro.com for a list of all approved attachments
and accessories. To ensure optimum performance
and continued safety certification of the machine, use only genuine Toro replacement parts and accessories.
Maintenance
Note: Determine
the left and right sides of the machine from the normal operating
position.
Maintenance Safety
- Park the machine on a level surface,
engage the parking brake (if applicable), shut off the machine, and
remove the key. Wait for all movement to stop
and allow the machine to cool before adjusting, servicing, cleaning,
or storing the machine.
- Do not make repairs or adjustments
on the machine unless you are specifically trained and authorized
to do so.
- Support the machine with jack
stands whenever you work under the machine.
- Carefully release pressure from
components with stored energy.
- Use the cylinder lock to secure
the hopper in the raised position.
- Never tamper with safety devices.
- To ensure safe, optimal performance
of the machine, use only genuine Toro replacement parts.
- Seek immediate medical attention
if fluid is injected into skin. Injected fluid must be surgically
removed within a few hours by a doctor.
- Ensure that all hydraulic-fluid
hoses and lines are in good condition and all hydraulic connections
and fittings are tight before applying pressure
to the hydraulic system. Keep your body and hands away from pinhole
leaks or nozzles that eject high-pressure
hydraulic fluid.
- Use cardboard or paper to find
hydraulic leaks.
- Safely relieve all pressure in
the hydraulic system before performing any work on the hydraulic system.
- Modifying this machine in any
manner may affect machine operation, performance, durability, or its
use, and result in injury or death.
- Contain hazardous material spills
immediately according to hazardous materials regulations.
- After performing maintenance on
the machine, check its performance in an authorized area away from
vehicular and pedestrian traffic.
- Before returning the machine to
service, follow the recommended procedures.
- Regularly inspect a machine designed
and approved for use in hazardous areas to ensure that it has its
original and approved safe-operating features.
- Maintain and keep all plates,
tags, and decals with capacity, operation, and maintenance information
in legible condition.
- Inspect and maintain the battery,
motor, controllers, switches, safety protective devices, electrical
wiring, and connections according to the instructions.
- Keep the machine clean to minimize
hazards and make inspecting the machine for servicing easier.
- Ensure that the extension cord
plugs are in good condition and are not hot from operation. Do not
use a damaged or worn extension cord.
Recommended
Maintenance Schedule
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After
the first 50 hours
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144-6880
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1 |
Gear
oil |
| Before each use or daily
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Check
the hydraulic fluid level.
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- |
- |
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- |
- |
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Check
for loose fasteners. |
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- |
- |
| Every
40 hours |
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139-7731
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1 |
Anti-static
strap |
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- |
- |
- |
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- |
- |
- |
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- |
- |
- |
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Every
50 hours |
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- |
- |
- |
| Every
500 hours |
|
144-6880
|
1 |
Gear
oil |
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505-136 |
1 |
Hydraulic
fluid |
| Every
1,500 hours |
Replace
all moving hydraulic hoses.
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144-1736
|
1 |
Hydraulic
hose |
| 144-1737
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1 |
Hydraulic
hose |
| Yearly or before storage
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Touch
up chipped paint. |
361-9 |
1 |
Paint |
| 361-10 |
1 |
Paint |
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505-136 |
1 |
Hydraulic
fluid |
Pre-Maintenance Procedures
Retrieving a Machine
In an emergency,
you can push or tow the machine.
Note: Do
not tow the machine on a slope; the wheels will spin freely when you
remove the gear.
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Chock the
wheels.
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Remove the
gearbox cover.
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Remove the
gear from the gearbox.
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Install the
gearbox cover to prevent contamination.
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Tow the machine
as required using the tie down locations.
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Remove the
gearbox cover.
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Clean and
install the gear in the gearbox and install the gearbox cover.
Lifting the Machine
Lifting
the Machine with a Forklift
Ensure that the hopper is empty
before lifting the machine.
-
Place the
platform in the raised position.
-
Lift the
machine using the side or rear pockets.
Lifting
the Machine with a Hoist
Ensure that the hopper is empty
before lifting the machine.
-
Place the
platform in the raised position.
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Place the
hopper in the dump position.
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Install the
cylinder lock.
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Attach a
chain or straps to each of the lift points.
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Remove any
slack in the chains or straps to ensure that the machine is properly
balanced.
Using the Cylinder Lock
Installing
the Cylinder Lock
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Park the
machine on a level surface, move the motion-control levers to the Neutral-lock position, and fully raise the
hopper.
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Remove the
2 cotterless pins securing the cylinder lock to the machine.
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Slide the
cylinder lock over the lift-cylinder rod and secure with the cotterless
pins.
Removing
and Storing the Cylinder Lock
Remove the cylinder lock from
the lift-cylinder rod and fully secure it in the storage position
before operating the machine.
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Start the
machine.
-
Fully raise
the hopper.
-
Shut off
the machine.
-
Remove the
cotterless pins securing the cylinder lock.
-
Place the
cylinder lock on the posts inside the machine frame and secure with
the cotterless pins.
-
Lower the
hopper.
Lubrication
Greasing the Machine
Grease Type: General-purpose grease.
Note: Remove
the blue protection caps, if applicable, before greasing and replace
when finished.
-
Park the
machine on a level surface.
-
Shut off
the machine.
-
Clean the
grease fittings with a rag.
-
Connect a
grease gun to each fitting.
-
Pump grease
into the fittings until grease begins to ooze out of the fittings
(approximately 3 pumps).
-
Wipe up any
excess grease.
Electrical System Maintenance
Checking the Anti-Static Strap
-
Park the
machine on a level surface, lower the hopper, shut off the machine,
and remove the key.
-
Check the
anti-static strap and replace it if it is worn or missing.
Battery Service
Note: The
machine is equipped with 3 lithium-ion batteries.
Dispose of or recycle lithium-ion
batteries in accordance with local and federal regulations. If a battery
requires service, contact your Authorized Service
Dealer for assistance.
The only user serviceable parts
on a battery are the labels. If you are having problems with a battery,
contact your Authorized Service Dealer for assistance.
Battery
Maintenance
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Warning |
|
The batteries contain high voltage,
which could burn or shock you.
- Do not attempt to open the batteries.
- Use extreme care when handling
a battery with a cracked case.
- Use only the charger designed
for the batteries.
The lithium-ion
batteries hold a sufficient charge to perform intended work during
its life span.
To achieve maximum life and use
from your batteries, follow these guidelines:
Charging
the Batteries
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Danger |
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Contact with water while charging
the machine could cause electric shock, causing injury or death.
- Do not handle the plug with wet
hands or while standing in water.
- Do not charge the batteries in
the rain or in wet conditions.
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Warning |
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A damaged charger cord can cause
an electrical shock or a fire.
Thoroughly inspect the charger
cord before charging the machine. If the cord is damaged, do not charge
the machine until you obtain a replacement.
To reduce the
risk of electric shock, this charger has a 3-prong grounded plug (type
B). If the plug does not fit into the wall
receptacle, other grounded plug types are available; contact an Authorized
Service Dealer.
Do not change the charger plug
in any way.
Check the charger cord periodically
for holes or cracks in the insulation. Do not use a damaged cord.
Do not run the cord through standing
water or wet grass.
Charge the machine in temperatures
ranging from 0° to 45°C (32° to 113°F).
The onboard charger will not function
in temperatures outside of this range.
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Park the
machine in the designated location for charging.
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Shut off
the machine and remove the key.
-
Ensure that
the electrical service disconnect switch is in the On position.
-
Open the
cover for the charger cord storage.
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Insert the
charger plug into a grounded electrical outlet.
-
Observe the
display to ensure that the batteries are charging.
-
When the
machine reaches a sufficient level, disconnect the charger cord from
the outlet.
-
Store the
charger cord in the storage and close the cover.
-
Start the
machine and verify the charge level using the display.
Charger
Maintenance
All electrical repairs should
be performed by an Authorized Service Dealer only.
The charger requires little maintenance
other than protecting it from damage and weather.
- Clean the charger cord with a
slightly damp cloth after each use.
- Coil the cord when not in use.
- Periodically examine the cord
for damage, and replace it when necessary with Toro-approved parts.
Drive System Maintenance
Inspecting the Tires
-
Inspect tires
for cuts, slashes, or bulges. Tires with defects need to be replaced
or repaired for proper handling and safety.
Torquing the Wheel Lug Nuts
Torque the
lug nuts in a crossing pattern.
-
Torque the
front lug nuts to 95
to 122 N∙m (70 to 90 ft-lb).
-
Torque the
rear lug nuts to 103
to 123 N∙m (76 to 91 ft-lb).
Drive-Motor
Gear Oil Specifications
|
Oil Type
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Mobil 626 SHC
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Capacity
|
295.7 ml (10 fl oz) per gearbox
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Changing the Drive-Motor Gear
Oil
-
Start the
machine and drive it for 5 minutes.
Note: This
warms the gear oil so that it drains better.
-
Park the
machine on a level surface so that a drain plug on the front motor
is in the 6 o’clock position.
-
Shut off
the machine and remove the key.
-
Place a drain
pan under the drive motor.
-
Remove both
plugs and allow the gear oil to drain.
-
Install the
lower plug.
-
Fill the
drive motor with gear oil through the open hole until the oil is up
to the bottom of the hole.
-
Install the
plug.
-
Repeat the
procedure for the other drive motor.
-
Start the
machine and drive it for a few minutes.
-
Park the
machine on a level surface so that a drain plug is in the 3 o’clock position, shut off the machine,
and remove the key.
-
Remove the
plug in the 3 o’
clock position and
verify that the oil level is at the bottom of the oil-level check
hole. Add oil as needed.
-
Install the
plug and torque plugs to 5
to 6 N∙m (50 to 60 in-lb)
Hydraulic System Maintenance
Hydraulic
Fluid Specifications
|
Hydraulic-Fluid type
|
Mobil ATF Dexron
|
|
Hydraulic fluid capacity
|
3.03 L (3.2 US qt)
|
The machine hydraulic tank is
filled at the factory with approximately 3.03 L (3.2 US qt) of hydraulic
fluid.
Checking the Hydraulic Lines
-
Check the
hydraulic lines for leaks, loose fittings, kinked lines, loose mounting
supports, wear, and deterioration. Make
necessary repairs before operating.
Changing the Hydraulic Fluid
|
Caution |
|
The hydraulic breather/filler
cap is designed to pressurize the reservoir to 34 kPa (5 psi).
Loosen the
cap slowly to avoid injury whenever adding oil or working on the hydraulic
system.
-
Park the
machine on a level surface and shut off the machine.
-
Remove the
access panel.
-
Slowly loosen
the hydraulic tank cap.
-
Place a large
drain pan under the drain plug located at the bottom of the hydraulic
tank.
-
Remove the
drain plug and allow the oil to drain into the pan.
-
Install and
tighten the drain plug.
Note: Dispose
of the used oil at a certified recycling center.
-
Torque drain
plug to 1.1 to 1.4 N∙m (10 to 12 in-lb).
-
Install the
access panel.
-
Fill the
hydraulic tank with the specified fluid.
-
Install the
cap.
Cleaning
Removing Debris
-
Park the
machine on a level surface, shut off the machine, and remove the key.
-
Clean any
debris from the machine.
Blow
the dirt out rather than wash it out. If you use water, keep it away
from electrical items and hydraulic valves.
Clean electrical
connectors using compressed air; do not use contact cleaner.
Washing the Machine
When
pressure-washing the machine, do the following:
- Wear appropriate personal protective
equipment for the pressure washer.
- Keep all guards in place on the
machine.
- Avoid spraying at electronic components.
- Avoid spraying at edges of decals.
- Spray the exterior of the machine
only. Do not spray directly into openings in the machine.
- Spray only the dirty parts of
the machine.
- Use a 40-degree or larger spray
nozzle. 40-degree nozzles are usually white.
- Keep the tip of the pressure washer
at least 61 cm (2 ft) away from the surface being washed.
- Use only pressure washers with
pressure below 13790 kpa (2000 psi) and flow below 7.6 L (2 US gallons)
per minute.
- Replace damaged or peeling decals.
- Grease all grease points after
washing.
Storage
Storage Safety
Park
the machine on a level surface, engage the parking brake (if applicable),
shut off the machine, and remove the key. Wait for
all movement to stop and allow the machine to cool before adjusting,
servicing, cleaning, or storing the machine.
Preparing the Machine for Storage
Over 30 Days
-
Park the
machine on a level surface and lower the hopper.
-
Shut off
the machine and remove the key.
-
Remove dirt
and grime from the entire machine.
-
Grease the
machine.
-
Check and
tighten all fasteners. Repair or replace any worn, damaged, or missing
parts.
-
Paint all
scratched or bare metal surfaces with paint available from your Authorized
Service Dealer.
-
Store the
machine in a clean, dry garage or storage area. Remove the key and
keep it in a memorable place.
-
Cover the
machine to protect it and keep it clean.
Battery Storage Requirements
Note: You
do not need to remove the batteries from the machine for storage.
Temperature Limits for Storage
|
45° to 55°C
(113° to 131°F)
|
1 week
|
|
25° to 45°C
(77° to 113°F)
|
3 weeks
|
|
-20° to 25°C
(-4° to 77°F)
|
52 weeks
|
Temperatures outside of these
ranges will damage your batteries.
The temperature that the batteries
are stored at will affect their long-term life. Storage for long periods
of time at extreme temperatures will reduce the
battery life. For temperatures above 25°C (77°F),
only store the machine for the appropriate amount
of time indicated in the table.
- Before you store the machine,
charge or discharge the batteries to between 40% and 60% (54.3V and
57.3V).
Note: A
50% charge is optimal to ensure a maximum battery life. When the batteries
are charged to 100% before storage, the battery
life shortens.
If you anticipate that the machine
will be stored for a longer period of time, charge the batteries to
around 60%.
- For every 6 months of storage,
check the battery-charge level and ensure that it is between 40% to
60%. If the charge is below 40%, charge the
batteries between 40% to 60%.
- You can use a multimeter to check
the charge level when the machine is off. Refer to the following table
for the amount of voltage that is equal to
the charge level:
|
54.3V
|
40%
|
|
55.4V
|
50%
|
|
57.3V
|
60%
|
- After charging the batteries,
disconnect the charger plug from power during storage to minimize
the discharging of the batteries.
- The machine and charger will shut
off after the batteries are fully charged and does not turn back on
unless the charger cord is disconnected and
reconnected.
Troubleshooting
The machine does not drive.
|
Possible Cause
|
Corrective Action
|
| The machine has been inactive
for more than 30 seconds and is in sleep mode.
|
-
Set the drive
control in the neutral
position and
back to the preferred direction.
|
| One or more of the electrical
connections are loose. |
-
Check and
tighten any loose connections.
|
The machine does not start.
|
Possible Cause
|
Corrective Action
|
| The batteries need to be charged.
|
-
Check the
InfoCenter for the battery status.
-
Charge
the machine.
|
| The electrical service disconnect
switch is in the off position.
|
-
Turn the
electrical service disconnect switch to the on position.
|
| The emergency stop switch is engaged.
|
-
Disengage
the emergency stop switch.
|
The machine batteries do not charge.
|
Possible Cause
|
Corrective Action
|
| The electrical service disconnect
switch is in the off position.
|
-
Turn the
electrical service disconnect switch to the on position.
|
| The charging cord plug is not
fully plugged in. |
-
Ensure that
both sides of the charging cord is fully plugged in.
|
| The charger is bad.
|
-
Contact your
Authorized Service Dealer.
|
The throttle is not working properly.
|
Possible Cause
|
Corrective Action
|
| The throttle needs to be calibrated.
|
-
Calibrate
the throttle.
|
The steering is not working properly.
|
Possible Cause
|
Corrective Action
|
| The steering needs to be calibrated.
|
-
Use the display
to calibrate the steering system.
|
| The steering linkage needs to
be adjusted. |
-
Check the
steering linkage assembly for loose or missing hardware.
|
The hopper is not functioning
properly.
|
Possible Cause
|
Corrective Action
|
| The hydraulic fluid is low.
|
-
Check the
hydraulic fluid.
|
| There is air in the hydraulic
system. |
-
Bleed the
air out of the hydraulic system.
|
| The sensor is not working.
|
-
Adjust the
sensor to 8 mm (3/4 inch) above the mounting bracket.
-
Check
if the sensor has gone bad.
|
| The switch is loose or disconnected.
|
-
Check the
electric connections.
-
The
switch has gone bad. Contact your Authorized Service Dealer.
|
| The hydraulic system is damaged.
|
-
Contact your
Authorized Service Dealer.
|
